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Teledyne 102E manual

Models: 102E

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MODEL 102E TOTAL REDUCED SULFUR ANALYZER MODEL 501 TRS THERMAL CONVERTERADDENDUM TO MODEL 101E OPERATORS MANUAL withPage TABLE OF CONTENTS M102E/M501 TRS05514 Rev A1 Addendum to M101E Manual - P/N 04740 Rev ALIST OF APPENDICES 8. INSTRUMENT MAINTENANCE10. TROUBLESHOOTING & REPAIR M102E/M501 TRSLIST OF FIGURES LIST OF TABLESM102E/M501 TRS PREFACEPage 1. PREFACE corner of the display any time the instrument is in SETUP modeM102E/M501 TRS PREFACEUser Notes 1.1. Reference Numbering conventionM102E/M501 TRS PREFACE2. SPECIFICATIONS, APPROVALS AND WARRANTY 2.1. Specifications2.1.1. M501-TRS Specifications 2.2. EPA Equivalency Designation2.3. CE Mark Compliance SPECIFICATIONS, APPROVALS AND WARRANTYUser Notes M102E/M501 TRS3. GETTING STARTED 3.1. Unpacking the M102E3.2. Unpacking the M501-TRS Never disconnect electronic circuit boards, wiring harnesses or3.2.1. M501-TRS Ventilation Clearance M102E/M501 TRSGETTING STARTED that the rack/enclosure itself is adequately ventilated3.3. Internal Layouts M102E/M501 TRSGETTING STARTED Figure 3-1 M102E Internal Layout3.4. Internal Pneumatic Flow of the M102E & the M501-TRS Table 3-1 TRS - SO2 Switching Valve Operating ModesM102E/M501 TRS GETTING STARTED3.5. Rear Panel Layout for the M102E & M501-TRS Alarm OutputM102E/M501 TRS GETTING STARTED3.6. Initial Setup 3.6.1. Electrical Connections3.6.1.1. M102E Analog Output Connections Figure 3-6 Analog Output Connector3.6.1.2. M501-TRS Alarm Output Connections 3.6.2. Pneumatic ConnectionsM102E PNEMATIC CONNECTERS M501-TRS PNEMATIC CONNECTERSMODEL 102EMODEL 102EM102E/M501 TRS GETTING STARTEDThe exhaust from the instrument needs to be vented outside the SPAN GAS3.6.2.1. Connections with Internal Valve Options Installed M102E/M501 TRSGETTING STARTED ZERO AIRMODEL 102EM102E/M501 TRS GETTING STARTEDMODEL 102EMODEL 102E3.7. Initial Operation 3.7.1. Startup / Warm Up of the M102E3.7.2. Functional Check of the M102E M102E/M501 TRSHigh Alarm LED Low Alarm LED 3.7.3. Startup / Warm Up of the M501-TRSM102E/M501 TRS Process Variable3.8. Initial Calibration User NotesM102E/M501 TRS GETTING STARTEDPage 4. OPTIONAL HARDWARE AND SOFTWARE 4.1. Rack Mount Kits Options 20a, 20b, 21, 224.2. Calibration Valves Options M102E/M501 TRSM102E/M501 TRS OPTIONAL HARDWARE AND SOFTWAREM102E INSTRUMENT CHASSIS Zero/Span Valve Operating StatesM102E/M501 TRS OPTIONAL HARDWARE AND SOFTWAREM102E INSTRUMENT CHASSIS Table 4-2 IZS Valve Operating States4.3. Additional Manuals 4.3.1. Printed Manuals P/N4.3.2. Addendum on CD Part number User Notes5.1.1. M102E Analog Output Signals 5. M102E OPERATING INSTRUCTIONSFigure 5-1 Analog Output Connector Key M102E/M501 TRS5.2. SETUP - DIAG Using the Diagnostics Functions 5.1.2. Setting the M102E Gas Measurement Mode5.2.1. M102E Analog I/O Configuration M102E/M501 TRS5.3. SETUP - COMM Setting Up the M102E’s Communication Ports 5.2.2. M102E Test Channel Output5.3.1. M102E ID Code 5.3.2. M102E Ethernet Host Name5.4. Remote Operation of the Analyzer 5.4.1. Control InputsCONTROL IN ZERO5.4.2. Using the M102E with a Hessen Protocol Network 5 VDC Power Supply5.4.2.1. M102E Hessen Protocol Gas ID List SPAN5.4.2.2. Setting Hessen Protocol Status Flags Table 5-6 Default Hessen Status Bit AssignmentsUser Notes M102E/M501 TRS6. M501-TRS OPERATING INSTRUCTIONS 6.1. Basic M501-TRS ControlsDO NOT OPERATE WITHOUT THE COVER OF THE M501TS CONVERTER INSTALLED Teledyne Instruments customer service6.2. To Display The Current Temperature M102E/M501 TRSM501-TRS OPERATING INSTRUCTIONS Table 6-1 M501-TRS Temperature Controls and Definitions6.3. To Manually Adjust the Converter Oven Temperature M102E/M501 TRSM501-TRS OPERATING INSTRUCTIONS DO NOT SET THE TEMPERATURE HIGHER THAN 1050OC6.4. Autotune the Temperature Controller 6.4.1. Initiating the Autotune ProcessM102E/M501 TRS M501-TRS OPERATING INSTRUCTIONS6.5. M501TRS Alarm Relay Adjustment 6.4.2. Aborting the Autotune Processnecessary to repeat the autotune procedure M102E/M501 TRSPage 7. CALIBRATION PROCEDURES USER NOTES7.1. M102E Calibration 7.2. M501-TRS CalibrationPage 8. INSTRUMENT MAINTENANCE INSTRUMENT MAINTENANCEM102E/M501 TRS 05514 Rev A18.1. Additional and Updated Maintenance Procedures 8.1.1.1. Predicting When the SO2 Scrubber Should Be Replaced8.1.1. Maintaining the SO2 Scrubber INSTRUMENT MAINTENANCE8.1.1.2. Checking the Function of the SO2 Scrubber 8.1.1.3. Changing the SO2 Scrubber MaterialINSTRUMENT MAINTENANCE User NotesPage 9. THEORY OF OPERATION 9.1. Measurement Principle9.1.1. TRS Conversion 9.1.2. SO2 Ultraviolet FluorescenceSO2 + hv214nm ⎯⎯Ia⎯→ SO2 SO2 * ⎯⎯→ SO2 + hv330nmIa = I0 1 − exp− axSO2 M102E/M501 TRSF = kSO2 M102E/M501 TRSkSO2 * ⎯⎯F⎯→ SO2 + hv330nm THEORY OF OPERATION9.2. The UV Light Path 9.3. Pneumatic Operation9.2.1. UV Lamp Shutter & PMT Offset 9.3.1. Sample gas FlowPMT HOUSING 9.4. Electronic Operation9.4.1. Sensor Module SAMPLE CHAMBERUV Lamp9.4.1.1. Sample Chamber 9.4.1.2. Sample Chamber Heating CircuitSample Air Housing Outlet O-Ring O-Ring Seal Seal M102E/M501 TRS9.4.2.1. Thermal Switch 9.4.2. M501-TRS electronicsHEATER P-I-D CONTROLLER9.4.2.2. Temperature Alarms and Alarm Output User NotesM102E/M501 TRS THEORY OF OPERATION10. TROUBLESHOOTING & REPAIR 10.1.1. Fault Diagnosis with Warning Messages10.1.1.2. M501-TRS Error Codes 10.1.1.1. M102E Warning Messages10.1.2. Fault Diagnosis with Test Functions TROUBLESHOOTING & REPAIRM102E/M501 TRS Table 10-2 Test Functions - Possible Causes for Out-Of-Range Values10.2. M501-TRS Trouble shooting 10.3. Other Performance Problems10.2.1. TRS Converter Not Heating 10.3.1. Excessive noise10.4. Subsystem Checkout 10.4.1. Checking the Efficiency of the M501-TRS SO2 Scrubber10.4.2. Checking the Efficiency of the M501-TRS TRS Æ SO2 Converter TROUBLESHOOTING & REPAIR10.5. Additional Repair Procedures 10.5.1. UV Lamp Adjustment and/or ReplacementTROUBLESHOOTING & REPAIR M102E/M501 TRS10.5.1.1. Adjusting the UV Lamp Peaking the Lamp TROUBLESHOOTING & REPAIRALWAYS wear UV-Protective, Safety Glasses when working with the UV Lamp Assembly10.5.1.2. Replacing the UV Lamp TROUBLESHOOTING & REPAIRFigure 10-1 Shutter Assembly - Exploded View M102E/M501 TRS10.5.2. Replacing the UV filter/lens TROUBLESHOOTING & REPAIRFigure 10-2 Disassembling the Shutter Assembly M102E/M501 TRS10.5.3. Replacing the PMT, HVPS or TEC TROUBLESHOOTING & REPAIRFigure 10-3 PMT Assembly - Exploded View M102E/M501 TRSTROUBLESHOOTING & REPAIR 3. Remove the reaction cell assemblyM102E/M501 TRS 05514 Rev A110.5.4. M102E PMT Hardware Calibration FACTORY CAL TROUBLESHOOTING & REPAIRM102E/M501 TRS 05514 Rev A1TROUBLESHOOTING & REPAIR M102E/M501 TRS6. Locate the Preamp board see Figure Figure 10-4 Pre-Amplifier Board Layout10.5.5. Replacing the TRS Converter Heating Tube TROUBLESHOOTING & REPAIRIf a reporting range other than 500 ppb is used in this procedure Adjust the PMT until NORM PMT equals 1280 mV ± 10 mV10.6. Manually Programming the M501-TRS Temperature Controller TROUBLESHOOTING & REPAIRThe ceramic bobbins at each end of the heater assembly are fragile M102E/M501 TRS10.6.1. Temperature Controller Primary Menu Parameters TROUBLESHOOTING & REPAIRM102E/M501 TRS 115V/60Hz with a set value of 1000CTROUBLESHOOTING & REPAIR Table 10-3 - Temperature Controller - Primary Parameter SettingsM102E/M501 TRS 05514 Rev A110.7. Technical Assistance TROUBLESHOOTING & REPAIRTable 10-4 - Temperature Controller - Primary Parameter Settings M102E/M501 TRSTROUBLESHOOTING & REPAIR User NotesM102E/M501 TRS 05514 Rev A1APPENDIX A - Version Specific Software Documentation APPENDIX A-2 Model 102E Setup Variables Available Via Serial I/OAPPENDIX A-4 Model 102E Signal I/O Definitions M102E/M501 TRS APPENDIX A - Version Specific Software DocumentationSETUP ENTER SETUP PASSAPPENDIX A-1 M102E Software Menu Trees, Revision A.2 APPENDIX A-1 M102E Software Menu Trees, Revision A.2 SAMPLESAMPLE TESTMSG 1,2 CLR 1,3ACAL1 SO2, 111, REPORTEDTR2, 112, REPORTED SAMPLE ENTER SETUP PASS Figure A-4 Secondary Setup Menu DIAGAPPENDIX A-1 M102E Software Menu Trees, Revision A.2 DIAGAPPENDIX A-2 Setup Variables For Serial I/O, Revision A.2 Deleted Setup Variables for M102E Software Revision A.2Table A-2 05515 Rev A.2setting of STABILFREQ and STABILSAMPLES M102E/M501 TRSAPPENDIX A-3 Warnings and Test Functions, Revision A.2 Table A-4 Warning Messages deleted from M102 Software Revision A.2APPENDIX A-4 M102E Signal I/O Definitions, Revision A.2 APPENDIX A-4 M102E Signal I/O Definitions, Revision A.2M102E/M501 TRSRear board primary MUX analog inputs 05515 Rev A.2User Notes M102E/M501 TRSAPPENDIX A-5 M102E iDAS Functions, Revision A.2 05515 Rev A.2M102E/M501 TRS A-1005515 Rev A.2 APPENDIX A-5 M102E iDAS Functions, Revision A.2APPENDIX B - M102E Spare Parts List APPENDIX B - M102E Spare Parts ListTable B-1 M102E Spare Parts List M102E/M501 TRSAPPENDIX B - M102E Spare Parts List M102E/M501 TRS05516 Rev A Addendum to M101E Manual - P/N 04740 Rev AWarranty/Repair Questionnaire Model 102E M102E/M501 TRSTELEDYNE INSTRUMENTSWarranty/Repair Questionnaire Model 102E M102E/M501 TRSTELEDYNE INSTRUMENTSAPPENDIX D - ELECTRONIC SCHEMATICS APPENDIX D - ELECTRONIC SCHEMATICSTable D-1 List of Included Electronic Schematics USER NOTESAPPENDIX D - ELECTRONIC SCHEMATICS User NotesM102E/M501 TRS 05518 Rev A