ADDENDUM TO MODEL 101E OPERATORS MANUAL
MODEL 102E TOTAL REDUCED SULFUR ANALYZER
MODEL 501 TRS THERMAL CONVERTER
with
Page
05514 Rev A1
TABLE OF CONTENTS
M102E/M501 TRS
Addendum to M101E Manual - P/N 04740 Rev A
10. TROUBLESHOOTING & REPAIR
LIST OF APPENDICES
8. INSTRUMENT MAINTENANCE
M102E/M501 TRS
M102E/M501 TRS
LIST OF FIGURES
LIST OF TABLES
PREFACE
Page
M102E/M501 TRS
1. PREFACE
corner of the display any time the instrument is in SETUP mode
PREFACE
M102E/M501 TRS
User Notes
1.1. Reference Numbering convention
PREFACE
2.1.1. M501-TRS Specifications
2. SPECIFICATIONS, APPROVALS AND WARRANTY
2.1. Specifications
2.2. EPA Equivalency Designation
User Notes
2.3. CE Mark Compliance
SPECIFICATIONS, APPROVALS AND WARRANTY
M102E/M501 TRS
3.2. Unpacking the M501-TRS
3. GETTING STARTED
3.1. Unpacking the M102E
Never disconnect electronic circuit boards, wiring harnesses or
M102E/M501 TRS
3.2.1. M501-TRS Ventilation Clearance
the maximum operating temperature specification for the M102E 40C
GETTING STARTED
GETTING STARTED
3.3. Internal Layouts
M102E/M501 TRS
Figure 3-1 M102E Internal Layout
M102E/M501 TRS
3.4. Internal Pneumatic Flow of the M102E & the M501-TRS
Table 3-1 TRS - SO2 Switching Valve Operating Modes
GETTING STARTED
M102E/M501 TRS
3.5. Rear Panel Layout for the M102E & M501-TRS
Alarm Output
GETTING STARTED
3.6.1.1. M102E Analog Output Connections
3.6. Initial Setup
3.6.1. Electrical Connections
Figure 3-6 Analog Output Connector
M102E PNEMATIC CONNECTERS
3.6.1.2. M501-TRS Alarm Output Connections
3.6.2. Pneumatic Connections
M501-TRS PNEMATIC CONNECTERS
MODEL
MODEL
102E
102E
The exhaust from the instrument needs to be vented outside the
M102E/M501 TRS
GETTING STARTED
SPAN GAS
GETTING STARTED
3.6.2.1. Connections with Internal Valve Options Installed
M102E/M501 TRS
ZERO AIR
M102E/M501 TRS
MODEL
102E
GETTING STARTED
MODEL
MODEL
102E
102E
3.7.2. Functional Check of the M102E
3.7. Initial Operation
3.7.1. Startup / Warm Up of the M102E
M102E/M501 TRS
Figure 3-12 M501-TRS Temperature Controller Startup
High Alarm LED Low Alarm LED
3.7.3. Startup / Warm Up of the M501-TRS
M102E/M501 TRS
M102E/M501 TRS
3.8. Initial Calibration
User Notes
GETTING STARTED
Page
4.2. Calibration Valves Options
4. OPTIONAL HARDWARE AND SOFTWARE
4.1. Rack Mount Kits Options 20a, 20b, 21, 22
M102E/M501 TRS
M102E INSTRUMENT CHASSIS
M102E/M501 TRS
OPTIONAL HARDWARE AND SOFTWARE
Zero/Span Valve Operating States
M102E INSTRUMENT CHASSIS
M102E/M501 TRS
OPTIONAL HARDWARE AND SOFTWARE
Table 4-2 IZS Valve Operating States
4.3.2. Addendum on CD Part number
4.3. Additional Manuals
4.3.1. Printed Manuals P/N
User Notes
Figure 5-1 Analog Output Connector Key
5.1.1. M102E Analog Output Signals
5. M102E OPERATING INSTRUCTIONS
M102E/M501 TRS
5.2.1. M102E Analog I/O Configuration
5.2. SETUP - DIAG Using the Diagnostics Functions
5.1.2. Setting the M102E Gas Measurement Mode
M102E/M501 TRS
5.3.1. M102E ID Code
5.3. SETUP - COMM Setting Up the M102E’s Communication Ports
5.2.2. M102E Test Channel Output
5.3.2. M102E Ethernet Host Name
CONTROL IN
5.4. Remote Operation of the Analyzer
5.4.1. Control Inputs
ZERO
5.4.2.1. M102E Hessen Protocol Gas ID List
5.4.2. Using the M102E with a Hessen Protocol Network
5 VDC Power Supply
SPAN
User Notes
5.4.2.2. Setting Hessen Protocol Status Flags
Table 5-6 Default Hessen Status Bit Assignments
M102E/M501 TRS
DO NOT OPERATE WITHOUT THE COVER OF THE M501TS CONVERTER INSTALLED
6. M501-TRS OPERATING INSTRUCTIONS
6.1. Basic M501-TRS Controls
OVEN TEMPERATURE WILL NOT REGULATE PROPERLY WITHOUT THE
M102E/M501 TRS
6.2. To Display The Current Temperature
Table 6-1 M501-TRS Temperature Controls and Definitions
M501-TRS OPERATING INSTRUCTIONS
M102E/M501 TRS
6.3. To Manually Adjust the Converter Oven Temperature
DO NOT SET THE TEMPERATURE HIGHER THAN 1050OC
M501-TRS OPERATING INSTRUCTIONS
has reached a stable, constant temperature
6.4. Autotune the Temperature Controller
6.4.1. Initiating the Autotune Process
M102E/M501 TRS
necessary to repeat the autotune procedure
6.5. M501TRS Alarm Relay Adjustment
6.4.2. Aborting the Autotune Process
M102E/M501 TRS
Page
7.1. M102E Calibration
7. CALIBRATION PROCEDURES
USER NOTES
7.2. M501-TRS Calibration
Page
M102E/M501 TRS
8. INSTRUMENT MAINTENANCE
INSTRUMENT MAINTENANCE
05514 Rev A1
8.1.1. Maintaining the SO2 Scrubber
8.1. Additional and Updated Maintenance Procedures
8.1.1.1. Predicting When the SO2 Scrubber Should Be Replaced
INSTRUMENT MAINTENANCE
INSTRUMENT MAINTENANCE
8.1.1.2. Checking the Function of the SO2 Scrubber
8.1.1.3. Changing the SO2 Scrubber Material
User Notes
Page
9.1.1. TRS Conversion
9. THEORY OF OPERATION
9.1. Measurement Principle
9.1.2. SO2 Ultraviolet Fluorescence
Ia = I0 1 − exp− axSO2
SO2 + hv214nm ⎯⎯Ia⎯→ SO2
SO2 * ⎯⎯→ SO2 + hv330nm
M102E/M501 TRS
kSO2 * ⎯⎯F⎯→ SO2 + hv330nm
F = kSO2
M102E/M501 TRS
THEORY OF OPERATION
9.2.1. UV Lamp Shutter & PMT Offset
9.2. The UV Light Path
9.3. Pneumatic Operation
9.3.1. Sample gas Flow
9.4.1. Sensor Module
PMT HOUSING
9.4. Electronic Operation
SAMPLE CHAMBERUV Lamp
Sample Air Housing Outlet O-Ring O-Ring Seal Seal
9.4.1.1. Sample Chamber
9.4.1.2. Sample Chamber Heating Circuit
M102E/M501 TRS
HEATER
9.4.2.1. Thermal Switch
9.4.2. M501-TRS electronics
P-I-D CONTROLLER
M102E/M501 TRS
9.4.2.2. Temperature Alarms and Alarm Output
User Notes
THEORY OF OPERATION
10.1.1.2. M501-TRS Error Codes
10. TROUBLESHOOTING & REPAIR
10.1.1. Fault Diagnosis with Warning Messages
10.1.1.1. M102E Warning Messages
M102E/M501 TRS
10.1.2. Fault Diagnosis with Test Functions
TROUBLESHOOTING & REPAIR
Table 10-2 Test Functions - Possible Causes for Out-Of-Range Values
10.2.1. TRS Converter Not Heating
10.2. M501-TRS Trouble shooting
10.3. Other Performance Problems
10.3.1. Excessive noise
10.4.2. Checking the Efficiency of the M501-TRS TRS Æ SO2 Converter
10.4. Subsystem Checkout
10.4.1. Checking the Efficiency of the M501-TRS SO2 Scrubber
TROUBLESHOOTING & REPAIR
TROUBLESHOOTING & REPAIR
10.5. Additional Repair Procedures
10.5.1. UV Lamp Adjustment and/or Replacement
M102E/M501 TRS
ALWAYS wear UV-Protective, Safety Glasses when working with the UV
10.5.1.1. Adjusting the UV Lamp Peaking the Lamp
TROUBLESHOOTING & REPAIR
Lamp Assembly
Figure 10-1 Shutter Assembly - Exploded View
10.5.1.2. Replacing the UV Lamp
TROUBLESHOOTING & REPAIR
M102E/M501 TRS
Figure 10-2 Disassembling the Shutter Assembly
10.5.2. Replacing the UV filter/lens
TROUBLESHOOTING & REPAIR
M102E/M501 TRS
Figure 10-3 PMT Assembly - Exploded View
10.5.3. Replacing the PMT, HVPS or TEC
TROUBLESHOOTING & REPAIR
M102E/M501 TRS
M102E/M501 TRS
TROUBLESHOOTING & REPAIR
3. Remove the reaction cell assembly
05514 Rev A1
M102E/M501 TRS
10.5.4. M102E PMT Hardware Calibration FACTORY CAL
TROUBLESHOOTING & REPAIR
05514 Rev A1
6. Locate the Preamp board see Figure
TROUBLESHOOTING & REPAIR
M102E/M501 TRS
Figure 10-4 Pre-Amplifier Board Layout
If a reporting range other than 500 ppb is used in this procedure
10.5.5. Replacing the TRS Converter Heating Tube
TROUBLESHOOTING & REPAIR
Adjust the PMT until NORM PMT equals 1280 mV ± 10 mV
The ceramic bobbins at each end of the heater assembly are fragile
10.6. Manually Programming the M501-TRS Temperature Controller
TROUBLESHOOTING & REPAIR
altered, except for temperature set point
M102E/M501 TRS
10.6.1. Temperature Controller Primary Menu Parameters
TROUBLESHOOTING & REPAIR
115V/60Hz with a set value of 1000C
M102E/M501 TRS
TROUBLESHOOTING & REPAIR
Table 10-3 - Temperature Controller - Primary Parameter Settings
05514 Rev A1
Table 10-4 - Temperature Controller - Primary Parameter Settings
10.7. Technical Assistance
TROUBLESHOOTING & REPAIR
M102E/M501 TRS
M102E/M501 TRS
TROUBLESHOOTING & REPAIR
User Notes
05514 Rev A1
APPENDIX A-4 Model 102E Signal I/O Definitions
APPENDIX A - Version Specific Software Documentation
APPENDIX A-2 Model 102E Setup Variables Available Via Serial I/O
M102E/M501 TRS APPENDIX A - Version Specific Software Documentation
APPENDIX A-1 M102E Software Menu Trees, Revision A.2
SETUP
ENTER SETUP PASS
APPENDIX A-1 M102E Software Menu Trees, Revision A.2 SAMPLE
MSG 1,2
SAMPLE
TEST
CLR 1,3
TR2, 112, REPORTED
ACAL1
SO2, 111, REPORTED
APPENDIX A-1 M102E Software Menu Trees, Revision A.2
SAMPLE ENTER SETUP PASS
Figure A-4 Secondary Setup Menu DIAG
DIAG
Table A-2
APPENDIX A-2 Setup Variables For Serial I/O, Revision A.2
Deleted Setup Variables for M102E Software Revision A.2
05515 Rev A.2
APPENDIX A-3 Warnings and Test Functions, Revision A.2
setting of STABILFREQ and STABILSAMPLES
M102E/M501 TRS
Table A-4 Warning Messages deleted from M102 Software Revision A.2
Rear board primary MUX analog inputs
APPENDIX A-4 M102E Signal I/O Definitions, Revision A.2
APPENDIX A-4 M102E Signal I/O Definitions, Revision A.2M102E/M501 TRS
05515 Rev A.2
APPENDIX A-5 M102E iDAS Functions, Revision A.2
User Notes
M102E/M501 TRS
05515 Rev A.2
05515 Rev A.2
M102E/M501 TRS
A-10
APPENDIX A-5 M102E iDAS Functions, Revision A.2
Table B-1 M102E Spare Parts List
APPENDIX B - M102E Spare Parts List
APPENDIX B - M102E Spare Parts List
M102E/M501 TRS
05516 Rev A
APPENDIX B - M102E Spare Parts List
M102E/M501 TRS
Addendum to M101E Manual - P/N 04740 Rev A
TELEDYNE
Warranty/Repair Questionnaire Model 102E
M102E/M501 TRS
INSTRUMENTS
TELEDYNE
Warranty/Repair Questionnaire Model 102E
M102E/M501 TRS
INSTRUMENTS
Table D-1 List of Included Electronic Schematics
APPENDIX D - ELECTRONIC SCHEMATICS
APPENDIX D - ELECTRONIC SCHEMATICS
USER NOTES
M102E/M501 TRS
APPENDIX D - ELECTRONIC SCHEMATICS
User Notes
05518 Rev A