Replacing the UV Lamp, M102E/M501 TRS, Rev A1 | Teledyne specs

Figure 10-1: Shutter Assembly - Exploded View

M102E/M501 TRS

TROUBLESHOOTING & REPAIR

(Addendum to M101E Manual - P/N 04740 Rev A)

Reaction

Cell

DO NOT

UV Filter Retainer

& Lens Housing

Shutter Housing	use Lamp Cap to
	adjust Lamp
	position

UV Lamp Power

Supply Wires

		Adjust Lamp
		Position by
		grasping lamp
		body ONLY

		Thumb
Shutter Assy		Screw
Shutter Assy
	UV Lamp Bracket
	Mounting Screws

Figure 10-1: Shutter Assembly - Exploded View

10.5.1.2. Replacing the UV Lamp

1.Turn off the analyzer.

2.Disconnect the UV lamp from its power supply.

•You can find the power supply connector by following the two, white UV Lamp power supply wires from the lamp to the power supply.

3.Loosen, but do not remove the two UV lamp bracket screws, and the large brass thumbscrew located on the shutter housing (see Figure 10-1) so that the lamp can be moved.

NOTE:

DO NOT grasp the UV lamp by its cap when changing its position (see Figure 10-1).

Always grasp the main body of the lamp.

4.Remove the UV Lamp by pulling it straight up.

5.Insert the new UV lamp into the bracket.

6.Tighten the two UV lamp bracket screws, but leave the brass thumb screw un-tightened.

7.Connect the new UV lamp to the power supply.

8.Turn the instrument on and perform the UV adjustment procedure as defined in section 10.5.1.1 of this addendum

05514 Rev A1

57

Image 63

Teledyne Replacing the UV Lamp, M102E/M501 TRS, Troubleshooting & Repair, 1 Shutter Assembly - Exploded View, Rev A1

Contents

with MODEL 102E TOTAL REDUCED SULFUR ANALYZERMODEL 501 TRS THERMAL CONVERTER ADDENDUM TO MODEL 101E OPERATORS MANUALPage Addendum to M101E Manual - P/N 04740 Rev A TABLE OF CONTENTSM102E/M501 TRS 05514 Rev A1 9. THEORY OF OPERATION LIST OF APPENDICES8. INSTRUMENT MAINTENANCE 10. TROUBLESHOOTING & REPAIR LIST OF FIGURES LIST OF TABLESPREFACE Page corner of the display any time the instrument is in SETUP mode 1. PREFACE 1.1. Reference Numbering convention User Notes 2.2. EPA Equivalency Designation 2. SPECIFICATIONS, APPROVALS AND WARRANTY2.1. Specifications 2.1.1. M501-TRS Specifications 2.3. CE Mark Compliance Never disconnect electronic circuit boards, wiring harnesses or 3. GETTING STARTED3.1. Unpacking the M102E 3.2. Unpacking the M501-TRS 3.2.1. M501-TRS Ventilation Clearance that the rack/enclosure itself is adequately ventilatedthe maximum operating temperature specification for the M102E 40C 3.3. Internal Layouts Figure 3-1 M102E Internal LayoutFigure 3-2 M501-TRS Internal Layout M501 3.4. Internal Pneumatic Flow of the M102E & the M501-TRSTable 3-1 TRS - SO2 Switching Valve Operating Modes M102E INSTRUMENT CHASSIS 5 Amp 3.5. Rear Panel Layout for the M102E & M501-TRSAlarm Output Figure 3-4 M102E Rear Panel Layout Figure 3-6 Analog Output Connector 3.6. Initial Setup3.6.1. Electrical Connections 3.6.1.1. M102E Analog Output Connections M501-TRS PNEMATIC CONNECTERS 3.6.1.2. M501-TRS Alarm Output Connections3.6.2. Pneumatic Connections M102E PNEMATIC CONNECTERS 102E MODEL SPAN GAS The exhaust from the instrument needs to be vented outside the ZERO AIR 3.6.2.1. Connections with Internal Valve Options Installed Gas Dilution Calibrator VENTVENT if input is pressurized Valve Option Option Possible Warning Messages at Start-Up 3.7. Initial Operation3.7.1. Startup / Warm Up of the M102E 3.7.2. Functional Check of the M102E Display area High Alarm LED Low Alarm LED3.7.3. Startup / Warm Up of the M501-TRS Process Variable 3.8. Initial Calibration Page OPTIONAL HARDWARE AND SOFTWARE 4. OPTIONAL HARDWARE AND SOFTWARE4.1. Rack Mount Kits Options 20a, 20b, 21, 22 4.2. Calibration Valves Options Zero/Span Valve Operating States Table 4-2 IZS Valve Operating States M102E INSTRUMENT CHASSIS 4.3. Additional Manuals 4.3.1. Printed Manuals P/N4.3.2. Addendum on CD Part number M102E OPERATING INSTRUCTIONS 5.1.1. M102E Analog Output Signals5. M102E OPERATING INSTRUCTIONS Figure 5-1 Analog Output Connector Key Table 5-1 M102E gas Measurement Modes 5.2. SETUP - DIAG Using the Diagnostics Functions5.1.2. Setting the M102E Gas Measurement Mode 5.2.1. M102E Analog I/O Configuration 5.3.2. M102E Ethernet Host Name 5.3. SETUP - COMM Setting Up the M102E’s Communication Ports5.2.2. M102E Test Channel Output 5.3.1. M102E ID Code ZERO 5.4. Remote Operation of the Analyzer5.4.1. Control Inputs CONTROL IN SPAN 5.4.2. Using the M102E with a Hessen Protocol Network5 VDC Power Supply 5.4.2.1. M102E Hessen Protocol Gas ID List Table 5-6 Default Hessen Status Bit Assignments 5.4.2.2. Setting Hessen Protocol Status Flags Teledyne Instruments customer service 6. M501-TRS OPERATING INSTRUCTIONS6.1. Basic M501-TRS Controls DO NOT OPERATE WITHOUT THE COVER OF THE M501TS CONVERTER INSTALLED Table 6-1 M501-TRS Temperature Controls and Definitions 6.2. To Display The Current Temperature DO NOT SET THE TEMPERATURE HIGHER THAN 1050OC 6.3. To Manually Adjust the Converter Oven Temperature 6.4. Autotune the Temperature Controller 6.4.1. Initiating the Autotune Processhas reached a stable, constant temperature 6.5. M501TRS Alarm Relay Adjustment 6.4.2. Aborting the Autotune Processnecessary to repeat the autotune procedure Page 7.2. M501-TRS Calibration 7. CALIBRATION PROCEDURESUSER NOTES 7.1. M102E CalibrationPage INSTRUMENT MAINTENANCE 8. INSTRUMENT MAINTENANCE 8.1. Additional and Updated Maintenance Procedures 8.1.1.1. Predicting When the SO2 Scrubber Should Be Replaced8.1.1. Maintaining the SO2 Scrubber 8.1.1.3. Changing the SO2 Scrubber Material 8.1.1.2. Checking the Function of the SO2 ScrubberPage 9.1.2. SO2 Ultraviolet Fluorescence 9. THEORY OF OPERATION9.1. Measurement Principle 9.1.1. TRS Conversion Figure 9-1 UV Absorption in the M102E Reaction Cell SO2 + hv214nm ⎯⎯Ia⎯→ SO2SO2 * ⎯⎯→ SO2 + hv330nm Ia = I0 1 − exp− axSO2 F = kSO2 kSO2 * ⎯⎯F⎯→ SO2 + hv330nmEquation9-6 9.3.1. Sample gas Flow 9.2. The UV Light Path9.3. Pneumatic Operation 9.2.1. UV Lamp Shutter & PMT Offset SAMPLE CHAMBERUV Lamp PMT HOUSING9.4. Electronic Operation 9.4.1. Sensor Module Sample Air 9.4.1.1. Sample Chamber9.4.1.2. Sample Chamber Heating Circuit Sample Air Housing Outlet O-Ring O-Ring Seal Seal P-I-D CONTROLLER 9.4.2.1. Thermal Switch9.4.2. M501-TRS electronics HEATER 9.4.2.2. Temperature Alarms and Alarm Output 10.1.1.1. M102E Warning Messages 10. TROUBLESHOOTING & REPAIR10.1.1. Fault Diagnosis with Warning Messages 10.1.1.2. M501-TRS Error Codes 10.1.2. Fault Diagnosis with Test Functions Table 10-2 Test Functions - Possible Causes for Out-Of-Range Valuesfunctioning 10.3.1. Excessive noise 10.2. M501-TRS Trouble shooting10.3. Other Performance Problems 10.2.1. TRS Converter Not Heating 10.4. Subsystem Checkout 10.4.1. Checking the Efficiency of the M501-TRS SO2 Scrubber10.4.2. Checking the Efficiency of the M501-TRS TRS Æ SO2 Converter 10.5.1. UV Lamp Adjustment and/or Replacement 10.5. Additional Repair Procedures Always grasp the main body of the lamp 10.5.1.1. Adjusting the UV Lamp Peaking the LampALWAYS wear UV-Protective, Safety Glasses when working with the UV Lamp Assembly Figure 10-1 Shutter Assembly - Exploded View 10.5.1.2. Replacing the UV Lamp Figure 10-2 Disassembling the Shutter Assembly 10.5.2. Replacing the UV filter/lens Figure 10-3 PMT Assembly - Exploded View 10.5.3. Replacing the PMT, HVPS or TEC 3. Remove the reaction cell assembly 10.5.4. M102E PMT Hardware Calibration FACTORY CAL Figure 10-4 Pre-Amplifier Board Layout 6. Locate the Preamp board see Figure NORM PMT value of twice the ppb value of the span gas EXAMPLE 10.5.5. Replacing the TRS Converter Heating TubeIf a reporting range other than 500 ppb is used in this procedure Adjust the PMT until NORM PMT equals 1280 mV ± 10 mV element off 10.6. Manually Programming the M501-TRS Temperature ControllerThe ceramic bobbins at each end of the heater assembly are fragile Be Careful 115V/60Hz with a set value of 1000C 10.6.1. Temperature Controller Primary Menu Parameters Table 10-3 - Temperature Controller - Primary Parameter Settings Table 10-4 - Temperature Controller - Primary Parameter Settings 10.7. Technical Assistance 05514 Rev A1 M102E/M501 TRS APPENDIX A - Version Specific Software Documentation APPENDIX A - Version Specific Software DocumentationAPPENDIX A-2 Model 102E Setup Variables Available Via Serial I/O APPENDIX A-4 Model 102E Signal I/O Definitions APPENDIX A-1 M102E Software Menu Trees, Revision A.2 SAMPLE SETUPENTER SETUP PASS APPENDIX A-1 M102E Software Menu Trees, Revision A.2 CLR 1,3 SAMPLETEST MSG 1,2 ACAL1 SO2, 111, REPORTEDTR2, 112, REPORTED SAMPLE ENTER SETUP PASS Figure A-4 Secondary Setup Menu DIAGDIAG MEASUREMODE APPENDIX A-2 Setup Variables For Serial I/O, Revision A.2Deleted Setup Variables for M102E Software Revision A.2 Table A-2 Table A-6 Test Functions Deleted from M102 Software Revision A.2 setting of STABILFREQ and STABILSAMPLESAPPENDIX A-3 Warnings and Test Functions, Revision A.2 Table A-4 Warning Messages deleted from M102 Software Revision A.2 APPENDIX A-4 M102E Signal I/O Definitions, Revision A.2 APPENDIX A-4 M102E Signal I/O Definitions, Revision A.2M102E/M501 TRSRear board primary MUX analog inputs Function APPENDIX A-5 M102E iDAS Functions, Revision A.2Trigger Event CTEMPW APPENDIX A-5 M102E iDAS Functions, Revision A.2 A-10 M101E Manual - P/N 04740120 Rev A APPENDIX B - M102E Spare Parts ListAPPENDIX B - M102E Spare Parts List Table B-1 M102E Spare Parts List Addendum to M101E Manual - P/N 04740 Rev A INSTRUMENTS Warranty/Repair Questionnaire Model 102EM102E/M501 TRS TELEDYNE INSTRUMENTS Addendum to M101E Manual - P/N 04740 Rev A APPENDIX D - ELECTRONIC SCHEMATICSAPPENDIX D - ELECTRONIC SCHEMATICS Table D-1 List of Included Electronic Schematics 05518 Rev A APPENDIX D - ELECTRONIC SCHEMATICSUser Notes M102E/M501 TRS