Startup / Warm Up of the M501-TRS, M102E/M501 TRS | Teledyne

3.7.3. Startup / Warm Up of the M501-TRS

GETTING STARTED	M102E/M501 TRS
	(Addendum to M101E Manual - P/N 04740 Rev A)

3.7.3. Startup / Warm Up of the M501-TRS

After electrical and pneumatic connections are made, turn on the instrument and pump power. The exhaust fan should start.

The M501-TRS’ temperature controller is preprogrammed at the factory so no special setup operation is required. The temperature controller (see Figure 3-12) should immediately come on in operation mode: the current temperature of the converter oven should the display immediately appear in the display area and the process value (PV) LED should be lit.

It may take as much as 30 minutes for the oven to reach its nominal operating temperature.

During that initial warm up period the high and low alarms and the M501-TRS single alarm output are disabled. Both the internal alarms and the alarm output will be automatically enabled once the converter oven temperature rises above the lower alarm limit.

High Alarm LED

Low Alarm LED

	Process Variable	Display area
	LED	Display area
	LED

Figure 3-12: M501-TRS Temperature Controller Startup

18	05514 Rev A1

Image 24

Teledyne Startup / Warm Up of the M501-TRS, High Alarm LED Low Alarm LED, M102E/M501 TRS, Process Variable, Rev A1

Contents

MODEL 102E TOTAL REDUCED SULFUR ANALYZER MODEL 501 TRS THERMAL CONVERTERADDENDUM TO MODEL 101E OPERATORS MANUAL withPage TABLE OF CONTENTS M102E/M501 TRS05514 Rev A1 Addendum to M101E Manual - P/N 04740 Rev A LIST OF APPENDICES 8. INSTRUMENT MAINTENANCE10. TROUBLESHOOTING & REPAIR 9. THEORY OF OPERATION LIST OF FIGURES LIST OF TABLESPREFACE Page 1. PREFACE corner of the display any time the instrument is in SETUP mode User Notes 1.1. Reference Numbering convention 2. SPECIFICATIONS, APPROVALS AND WARRANTY 2.1. Specifications2.1.1. M501-TRS Specifications 2.2. EPA Equivalency Designation 2.3. CE Mark Compliance 3. GETTING STARTED 3.1. Unpacking the M102E3.2. Unpacking the M501-TRS Never disconnect electronic circuit boards, wiring harnesses or 3.2.1. M501-TRS Ventilation Clearance that the rack/enclosure itself is adequately ventilatedthe maximum operating temperature specification for the M102E 40C 3.3. Internal Layouts Figure 3-1 M102E Internal LayoutFigure 3-2 M501-TRS Internal Layout 3.4. Internal Pneumatic Flow of the M102E & the M501-TRS Table 3-1 TRS - SO2 Switching Valve Operating ModesM102E INSTRUMENT CHASSIS M501 3.5. Rear Panel Layout for the M102E & M501-TRS Alarm OutputFigure 3-4 M102E Rear Panel Layout 5 Amp 3.6. Initial Setup 3.6.1. Electrical Connections3.6.1.1. M102E Analog Output Connections Figure 3-6 Analog Output Connector 3.6.1.2. M501-TRS Alarm Output Connections 3.6.2. Pneumatic ConnectionsM102E PNEMATIC CONNECTERS M501-TRS PNEMATIC CONNECTERS MODEL 102E The exhaust from the instrument needs to be vented outside the SPAN GAS 3.6.2.1. Connections with Internal Valve Options Installed ZERO AIR Gas Dilution Calibrator VENTVENT if input is pressurized Option Valve Option 3.7. Initial Operation 3.7.1. Startup / Warm Up of the M102E3.7.2. Functional Check of the M102E Possible Warning Messages at Start-Up High Alarm LED Low Alarm LED 3.7.3. Startup / Warm Up of the M501-TRSProcess Variable Display area 3.8. Initial Calibration Page 4. OPTIONAL HARDWARE AND SOFTWARE 4.1. Rack Mount Kits Options 20a, 20b, 21, 224.2. Calibration Valves Options OPTIONAL HARDWARE AND SOFTWARE Zero/Span Valve Operating States M102E INSTRUMENT CHASSIS Table 4-2 IZS Valve Operating States 4.3. Additional Manuals 4.3.1. Printed Manuals P/N4.3.2. Addendum on CD Part number 5.1.1. M102E Analog Output Signals 5. M102E OPERATING INSTRUCTIONSFigure 5-1 Analog Output Connector Key M102E OPERATING INSTRUCTIONS 5.2. SETUP - DIAG Using the Diagnostics Functions 5.1.2. Setting the M102E Gas Measurement Mode5.2.1. M102E Analog I/O Configuration Table 5-1 M102E gas Measurement Modes 5.3. SETUP - COMM Setting Up the M102E’s Communication Ports 5.2.2. M102E Test Channel Output5.3.1. M102E ID Code 5.3.2. M102E Ethernet Host Name 5.4. Remote Operation of the Analyzer 5.4.1. Control InputsCONTROL IN ZERO 5.4.2. Using the M102E with a Hessen Protocol Network 5 VDC Power Supply5.4.2.1. M102E Hessen Protocol Gas ID List SPAN 5.4.2.2. Setting Hessen Protocol Status Flags Table 5-6 Default Hessen Status Bit Assignments 6. M501-TRS OPERATING INSTRUCTIONS 6.1. Basic M501-TRS ControlsDO NOT OPERATE WITHOUT THE COVER OF THE M501TS CONVERTER INSTALLED Teledyne Instruments customer service 6.2. To Display The Current Temperature Table 6-1 M501-TRS Temperature Controls and Definitions 6.3. To Manually Adjust the Converter Oven Temperature DO NOT SET THE TEMPERATURE HIGHER THAN 1050OC 6.4. Autotune the Temperature Controller 6.4.1. Initiating the Autotune Processhas reached a stable, constant temperature 6.5. M501TRS Alarm Relay Adjustment 6.4.2. Aborting the Autotune Processnecessary to repeat the autotune procedure Page 7. CALIBRATION PROCEDURES USER NOTES7.1. M102E Calibration 7.2. M501-TRS CalibrationPage 8. INSTRUMENT MAINTENANCE INSTRUMENT MAINTENANCE 8.1. Additional and Updated Maintenance Procedures 8.1.1.1. Predicting When the SO2 Scrubber Should Be Replaced8.1.1. Maintaining the SO2 Scrubber 8.1.1.2. Checking the Function of the SO2 Scrubber 8.1.1.3. Changing the SO2 Scrubber MaterialPage 9. THEORY OF OPERATION 9.1. Measurement Principle9.1.1. TRS Conversion 9.1.2. SO2 Ultraviolet Fluorescence SO2 + hv214nm ⎯⎯Ia⎯→ SO2 SO2 * ⎯⎯→ SO2 + hv330nmIa = I0 1 − exp− axSO2 Figure 9-1 UV Absorption in the M102E Reaction Cell F = kSO2 kSO2 * ⎯⎯F⎯→ SO2 + hv330nmEquation9-6 9.2. The UV Light Path 9.3. Pneumatic Operation9.2.1. UV Lamp Shutter & PMT Offset 9.3.1. Sample gas Flow PMT HOUSING 9.4. Electronic Operation9.4.1. Sensor Module SAMPLE CHAMBERUV Lamp 9.4.1.1. Sample Chamber 9.4.1.2. Sample Chamber Heating CircuitSample Air Housing Outlet O-Ring O-Ring Seal Seal Sample Air 9.4.2.1. Thermal Switch 9.4.2. M501-TRS electronicsHEATER P-I-D CONTROLLER 9.4.2.2. Temperature Alarms and Alarm Output 10. TROUBLESHOOTING & REPAIR 10.1.1. Fault Diagnosis with Warning Messages10.1.1.2. M501-TRS Error Codes 10.1.1.1. M102E Warning Messages 10.1.2. Fault Diagnosis with Test Functions Table 10-2 Test Functions - Possible Causes for Out-Of-Range Valuesfunctioning 10.2. M501-TRS Trouble shooting 10.3. Other Performance Problems10.2.1. TRS Converter Not Heating 10.3.1. Excessive noise 10.4. Subsystem Checkout 10.4.1. Checking the Efficiency of the M501-TRS SO2 Scrubber10.4.2. Checking the Efficiency of the M501-TRS TRS Æ SO2 Converter 10.5. Additional Repair Procedures 10.5.1. UV Lamp Adjustment and/or Replacement 10.5.1.1. Adjusting the UV Lamp Peaking the Lamp ALWAYS wear UV-Protective, Safety Glasses when working with the UVLamp Assembly Always grasp the main body of the lamp 10.5.1.2. Replacing the UV Lamp Figure 10-1 Shutter Assembly - Exploded View 10.5.2. Replacing the UV filter/lens Figure 10-2 Disassembling the Shutter Assembly 10.5.3. Replacing the PMT, HVPS or TEC Figure 10-3 PMT Assembly - Exploded View 3. Remove the reaction cell assembly 10.5.4. M102E PMT Hardware Calibration FACTORY CAL 6. Locate the Preamp board see Figure Figure 10-4 Pre-Amplifier Board Layout 10.5.5. Replacing the TRS Converter Heating Tube If a reporting range other than 500 ppb is used in this procedureAdjust the PMT until NORM PMT equals 1280 mV ± 10 mV NORM PMT value of twice the ppb value of the span gas EXAMPLE 10.6. Manually Programming the M501-TRS Temperature Controller The ceramic bobbins at each end of the heater assembly are fragileBe Careful element off 10.6.1. Temperature Controller Primary Menu Parameters 115V/60Hz with a set value of 1000C Table 10-3 - Temperature Controller - Primary Parameter Settings 10.7. Technical Assistance Table 10-4 - Temperature Controller - Primary Parameter Settings TROUBLESHOOTING & REPAIR APPENDIX A - Version Specific Software Documentation APPENDIX A-2 Model 102E Setup Variables Available Via Serial I/OAPPENDIX A-4 Model 102E Signal I/O Definitions M102E/M501 TRS APPENDIX A - Version Specific Software Documentation SETUP ENTER SETUP PASSAPPENDIX A-1 M102E Software Menu Trees, Revision A.2 APPENDIX A-1 M102E Software Menu Trees, Revision A.2 SAMPLE SAMPLE TESTMSG 1,2 CLR 1,3 ACAL1 SO2, 111, REPORTEDTR2, 112, REPORTED SAMPLE ENTER SETUP PASS Figure A-4 Secondary Setup Menu DIAGDIAG APPENDIX A-2 Setup Variables For Serial I/O, Revision A.2 Deleted Setup Variables for M102E Software Revision A.2Table A-2 MEASUREMODE setting of STABILFREQ and STABILSAMPLES APPENDIX A-3 Warnings and Test Functions, Revision A.2Table A-4 Warning Messages deleted from M102 Software Revision A.2 Table A-6 Test Functions Deleted from M102 Software Revision A.2 APPENDIX A-4 M102E Signal I/O Definitions, Revision A.2 APPENDIX A-4 M102E Signal I/O Definitions, Revision A.2M102E/M501 TRSRear board primary MUX analog inputs APPENDIX A-5 M102E iDAS Functions, Revision A.2 Trigger EventCTEMPW Function A-10 APPENDIX A-5 M102E iDAS Functions, Revision A.2 APPENDIX B - M102E Spare Parts List APPENDIX B - M102E Spare Parts ListTable B-1 M102E Spare Parts List M101E Manual - P/N 04740120 Rev A APPENDIX B - M102E Spare Parts List Warranty/Repair Questionnaire Model 102E M102E/M501 TRSTELEDYNE INSTRUMENTS Warranty/Repair Questionnaire Model 102E APPENDIX D - ELECTRONIC SCHEMATICS APPENDIX D - ELECTRONIC SCHEMATICSTable D-1 List of Included Electronic Schematics Addendum to M101E Manual - P/N 04740 Rev A APPENDIX D - ELECTRONIC SCHEMATICS User NotesM102E/M501 TRS 05518 Rev A