M102E/M501 TRS, Teledyne, Instruments, Rev A

M102E/M501 TRS

Addendum to Appendix C M101E Manual (P/N 04740)

Warranty/Repair

Questionnaire

Model 102E

TELEDYNE

INSTRUMENTS

Advanced Pollution Instrumentation

A Teledyne Technologies Company

Notes and further information: _____________________________________________________

______________________________________________________________________________

C-2	05517 Rev A

Page 88

Image 88

Teledyne manual M102E/M501 TRS, Warranty/Repair Questionnaire Model 102E, Teledyne, Instruments, Rev A

Contents

MODEL 102E TOTAL REDUCED SULFUR ANALYZER MODEL 501 TRS THERMAL CONVERTERADDENDUM TO MODEL 101E OPERATORS MANUAL withPage TABLE OF CONTENTS M102E/M501 TRS05514 Rev A1 Addendum to M101E Manual - P/N 04740 Rev A LIST OF APPENDICES 8. INSTRUMENT MAINTENANCE10. TROUBLESHOOTING & REPAIR 9. THEORY OF OPERATION LIST OF TABLES LIST OF FIGURESPREFACE Page 1. PREFACE corner of the display any time the instrument is in SETUP mode User Notes 1.1. Reference Numbering convention 2. SPECIFICATIONS, APPROVALS AND WARRANTY 2.1. Specifications2.1.1. M501-TRS Specifications 2.2. EPA Equivalency Designation 2.3. CE Mark Compliance 3. GETTING STARTED 3.1. Unpacking the M102E3.2. Unpacking the M501-TRS Never disconnect electronic circuit boards, wiring harnesses or that the rack/enclosure itself is adequately ventilated 3.2.1. M501-TRS Ventilation Clearancethe maximum operating temperature specification for the M102E 40C Figure 3-1 M102E Internal Layout 3.3. Internal LayoutsFigure 3-2 M501-TRS Internal Layout 3.4. Internal Pneumatic Flow of the M102E & the M501-TRS Table 3-1 TRS - SO2 Switching Valve Operating ModesM102E INSTRUMENT CHASSIS M501 3.5. Rear Panel Layout for the M102E & M501-TRS Alarm OutputFigure 3-4 M102E Rear Panel Layout 5 Amp 3.6. Initial Setup 3.6.1. Electrical Connections3.6.1.1. M102E Analog Output Connections Figure 3-6 Analog Output Connector 3.6.1.2. M501-TRS Alarm Output Connections 3.6.2. Pneumatic ConnectionsM102E PNEMATIC CONNECTERS M501-TRS PNEMATIC CONNECTERS MODEL 102E The exhaust from the instrument needs to be vented outside the SPAN GAS 3.6.2.1. Connections with Internal Valve Options Installed ZERO AIR VENT Gas Dilution CalibratorVENT if input is pressurized Option Valve Option 3.7. Initial Operation 3.7.1. Startup / Warm Up of the M102E3.7.2. Functional Check of the M102E Possible Warning Messages at Start-Up High Alarm LED Low Alarm LED 3.7.3. Startup / Warm Up of the M501-TRSProcess Variable Display area 3.8. Initial Calibration Page 4. OPTIONAL HARDWARE AND SOFTWARE 4.1. Rack Mount Kits Options 20a, 20b, 21, 224.2. Calibration Valves Options OPTIONAL HARDWARE AND SOFTWARE Zero/Span Valve Operating States M102E INSTRUMENT CHASSIS Table 4-2 IZS Valve Operating States 4.3.1. Printed Manuals P/N 4.3. Additional Manuals4.3.2. Addendum on CD Part number 5.1.1. M102E Analog Output Signals 5. M102E OPERATING INSTRUCTIONSFigure 5-1 Analog Output Connector Key M102E OPERATING INSTRUCTIONS 5.2. SETUP - DIAG Using the Diagnostics Functions 5.1.2. Setting the M102E Gas Measurement Mode5.2.1. M102E Analog I/O Configuration Table 5-1 M102E gas Measurement Modes 5.3. SETUP - COMM Setting Up the M102E’s Communication Ports 5.2.2. M102E Test Channel Output5.3.1. M102E ID Code 5.3.2. M102E Ethernet Host Name 5.4. Remote Operation of the Analyzer 5.4.1. Control InputsCONTROL IN ZERO 5.4.2. Using the M102E with a Hessen Protocol Network 5 VDC Power Supply5.4.2.1. M102E Hessen Protocol Gas ID List SPAN 5.4.2.2. Setting Hessen Protocol Status Flags Table 5-6 Default Hessen Status Bit Assignments 6. M501-TRS OPERATING INSTRUCTIONS 6.1. Basic M501-TRS ControlsDO NOT OPERATE WITHOUT THE COVER OF THE M501TS CONVERTER INSTALLED Teledyne Instruments customer service 6.2. To Display The Current Temperature Table 6-1 M501-TRS Temperature Controls and Definitions 6.3. To Manually Adjust the Converter Oven Temperature DO NOT SET THE TEMPERATURE HIGHER THAN 1050OC 6.4.1. Initiating the Autotune Process 6.4. Autotune the Temperature Controllerhas reached a stable, constant temperature 6.4.2. Aborting the Autotune Process 6.5. M501TRS Alarm Relay Adjustmentnecessary to repeat the autotune procedure Page 7. CALIBRATION PROCEDURES USER NOTES7.1. M102E Calibration 7.2. M501-TRS CalibrationPage 8. INSTRUMENT MAINTENANCE INSTRUMENT MAINTENANCE 8.1.1.1. Predicting When the SO2 Scrubber Should Be Replaced 8.1. Additional and Updated Maintenance Procedures8.1.1. Maintaining the SO2 Scrubber 8.1.1.2. Checking the Function of the SO2 Scrubber 8.1.1.3. Changing the SO2 Scrubber MaterialPage 9. THEORY OF OPERATION 9.1. Measurement Principle9.1.1. TRS Conversion 9.1.2. SO2 Ultraviolet Fluorescence SO2 + hv214nm ⎯⎯Ia⎯→ SO2 SO2 * ⎯⎯→ SO2 + hv330nmIa = I0 1 − exp− axSO2 Figure 9-1 UV Absorption in the M102E Reaction Cell kSO2 * ⎯⎯F⎯→ SO2 + hv330nm F = kSO2Equation9-6 9.2. The UV Light Path 9.3. Pneumatic Operation9.2.1. UV Lamp Shutter & PMT Offset 9.3.1. Sample gas Flow PMT HOUSING 9.4. Electronic Operation9.4.1. Sensor Module SAMPLE CHAMBERUV Lamp 9.4.1.1. Sample Chamber 9.4.1.2. Sample Chamber Heating CircuitSample Air Housing Outlet O-Ring O-Ring Seal Seal Sample Air 9.4.2.1. Thermal Switch 9.4.2. M501-TRS electronicsHEATER P-I-D CONTROLLER 9.4.2.2. Temperature Alarms and Alarm Output 10. TROUBLESHOOTING & REPAIR 10.1.1. Fault Diagnosis with Warning Messages10.1.1.2. M501-TRS Error Codes 10.1.1.1. M102E Warning Messages Table 10-2 Test Functions - Possible Causes for Out-Of-Range Values 10.1.2. Fault Diagnosis with Test Functionsfunctioning 10.2. M501-TRS Trouble shooting 10.3. Other Performance Problems10.2.1. TRS Converter Not Heating 10.3.1. Excessive noise 10.4.1. Checking the Efficiency of the M501-TRS SO2 Scrubber 10.4. Subsystem Checkout10.4.2. Checking the Efficiency of the M501-TRS TRS Æ SO2 Converter 10.5. Additional Repair Procedures 10.5.1. UV Lamp Adjustment and/or Replacement 10.5.1.1. Adjusting the UV Lamp Peaking the Lamp ALWAYS wear UV-Protective, Safety Glasses when working with the UVLamp Assembly Always grasp the main body of the lamp 10.5.1.2. Replacing the UV Lamp Figure 10-1 Shutter Assembly - Exploded View 10.5.2. Replacing the UV filter/lens Figure 10-2 Disassembling the Shutter Assembly 10.5.3. Replacing the PMT, HVPS or TEC Figure 10-3 PMT Assembly - Exploded View 3. Remove the reaction cell assembly 10.5.4. M102E PMT Hardware Calibration FACTORY CAL 6. Locate the Preamp board see Figure Figure 10-4 Pre-Amplifier Board Layout 10.5.5. Replacing the TRS Converter Heating Tube If a reporting range other than 500 ppb is used in this procedureAdjust the PMT until NORM PMT equals 1280 mV ± 10 mV NORM PMT value of twice the ppb value of the span gas EXAMPLE 10.6. Manually Programming the M501-TRS Temperature Controller The ceramic bobbins at each end of the heater assembly are fragileBe Careful element off 10.6.1. Temperature Controller Primary Menu Parameters 115V/60Hz with a set value of 1000C Table 10-3 - Temperature Controller - Primary Parameter Settings 10.7. Technical Assistance Table 10-4 - Temperature Controller - Primary Parameter Settings TROUBLESHOOTING & REPAIR APPENDIX A - Version Specific Software Documentation APPENDIX A-2 Model 102E Setup Variables Available Via Serial I/OAPPENDIX A-4 Model 102E Signal I/O Definitions M102E/M501 TRS APPENDIX A - Version Specific Software Documentation SETUP ENTER SETUP PASSAPPENDIX A-1 M102E Software Menu Trees, Revision A.2 APPENDIX A-1 M102E Software Menu Trees, Revision A.2 SAMPLE SAMPLE TESTMSG 1,2 CLR 1,3 SO2, 111, REPORTED ACAL1TR2, 112, REPORTED Figure A-4 Secondary Setup Menu DIAG SAMPLE ENTER SETUP PASSDIAG APPENDIX A-2 Setup Variables For Serial I/O, Revision A.2 Deleted Setup Variables for M102E Software Revision A.2Table A-2 MEASUREMODE setting of STABILFREQ and STABILSAMPLES APPENDIX A-3 Warnings and Test Functions, Revision A.2Table A-4 Warning Messages deleted from M102 Software Revision A.2 Table A-6 Test Functions Deleted from M102 Software Revision A.2 APPENDIX A-4 M102E Signal I/O Definitions, Revision A.2M102E/M501 TRS APPENDIX A-4 M102E Signal I/O Definitions, Revision A.2Rear board primary MUX analog inputs APPENDIX A-5 M102E iDAS Functions, Revision A.2 Trigger EventCTEMPW Function A-10 APPENDIX A-5 M102E iDAS Functions, Revision A.2 APPENDIX B - M102E Spare Parts List APPENDIX B - M102E Spare Parts ListTable B-1 M102E Spare Parts List M101E Manual - P/N 04740120 Rev A APPENDIX B - M102E Spare Parts List Warranty/Repair Questionnaire Model 102E M102E/M501 TRSTELEDYNE INSTRUMENTS Warranty/Repair Questionnaire Model 102E APPENDIX D - ELECTRONIC SCHEMATICS APPENDIX D - ELECTRONIC SCHEMATICSTable D-1 List of Included Electronic Schematics Addendum to M101E Manual - P/N 04740 Rev A APPENDIX D - ELECTRONIC SCHEMATICS User NotesM102E/M501 TRS 05518 Rev A