MAINTENANCE SPECIFICATIONS

SPEC

Part to be tightened

Thread size

Q’ty

Tightening torque

 

 

 

 

 

Nm

 

m·kg

 

ft·lb

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Upper bracket and outer tube

M8 1.25

4

23

 

2.3

 

17

Lower bracket and outer tube

M8 1.25

4

20

 

2.0

 

14

Upper bracket and steering stem

M24 1.0

1

145

 

14.5

 

105

Handlebar upper holder and upper bracket

M8 1.25

4

28

 

2.8

 

20

Steering stem and steering ring nut

M28 1.0

1

 

Refer to NOTE.

 

Front fork and front fork cap bolt

M48 1.0

2

30

 

 

22

 

3.0

 

Front fork and base valve

M30 1.0

2

55

 

5.5

 

40

Front fork cap bolt and damper rod

M12

1.25

2

29

 

2.9

 

21

Front fork bleed screw and front fork cap bolt

M5

0.8

2

1

 

0.1

 

0.7

Front fork and front fork protector

M6

1.0

6

10

 

1.0

 

7.2

Front fork and brake hose holder

M6

1.0

2

10

 

1.0

 

7.2

Front fork and brake hose cover (M8)

M8 1.25

1

16

 

1.6

 

11

(M6)

M6

1.0

1

7

 

0.7

 

5.1

Throttle grip cap

M5

0.8

2

4

 

0.4

 

2.9

Front brake master cylinder

M6

1.0

2

9

 

0.9

 

6.5

Brake lever mounting bolt

M6

1.0

1

6

 

0.6

 

4.3

Brake lever mounting nut

M6

1.0

1

6

 

0.6

 

4.3

Brake lever position locknut

M6

1.0

1

5

 

0.5

 

3.6

Front brake hose guide

M5

0.8

2

4

 

0.4

 

2.9

Clutch lever holder

M5

0.8

2

4

 

0.4

 

2.9

Hot starter lever holder

M5

0.8

2

4

 

0.4

 

2.9

Hot starter lever mounting nut

M5

0.8

1

2

 

0.2

 

1.4

Light switch

M4

0.7

2

2

 

0.2

 

1.4

Front brake master cylinder cap

M4

0.7

2

2

 

0.2

 

1.4

Front brake hose union bolt

M10

1.25

2

30

 

3.0

 

22

Front brake caliper

M8 1.25

2

23

 

2.3

 

17

Pad pin plug

M10 1.0

2

3

 

0.3

 

2.2

Front brake caliper and pad pin

M10 1.0

1

18

 

1.8

 

13

Rear brake caliper and pad pin

M10 1.0

1

18

 

1.8

 

13

Brake caliper and bleed screw

M8 1.25

2

6

 

0.6

 

4.3

Front wheel axle and axle nut

M16 1.5

1

105

 

10.5

 

75

Front wheel axle holder

M8 1.25

4

23

 

2.3

 

17

Front brake disc

M6

1.0

6

12

 

1.2

 

8.7

Rear brake disc

M6

1.0

6

14

 

1.4

 

10

Brake pedal

M8 1.25

1

26

 

2.6

 

19

Rear brake master cylinder

M6

1.0

2

11

 

1.1

 

8.0

Rear brake master cylinder cap

M4

0.7

2

2

 

0.2

 

1.4

Rear brake hose union bolt

M10

1.25

2

30

 

3.0

 

22

Rear wheel axle and axle nut

M20 1.5

1

125

 

12.5

 

90

 

 

 

 

 

 

 

 

 

NOTE:

1.First, tighten the steering nut approximately 38 Nm (3.8 m • kg, 27 ft • lb) by using the steering nut wrench, then loosen the steering nut one turn.

2.Retighten the steering nut 7 Nm (0.7 m • kg, 5.1 ft • lb).

2 - 14

Page 51
Image 51
Yamaha WR250FM service manual Upper bracket and outer tube