FRONT FORK CHAS

4.Tighten:

• Pinch bolt (upper bracket) 1

T.

R.

23 Nm (2.3 m · kg, 17 ft · lb)

Pinch bolt (lower bracket) 2

T.

R.

20 Nm (2.0 m · kg, 14 ft · lb)

CAUTION:

Tighten the lower bracket to specified torque. If torqued too much, it may cause the front fork to malfunction.

5.Install:

Brake hose holder 1

Brake caliper 2

Bolt (brake caliper) 3

T.

R.

23 Nm (2.3 m · kg, 17 ft · lb)

NOTE:

Fit the brake hose holder cut a over the pro- jection b on the front fork and clamp the brake hose.

6.Install:

Brake hose holder 1

Bolt (brake hose holder) 2

T.

R.

10 Nm (1.0 m · kg, 7.2 ft · lb)

Protector 3

Bolt (protector) 4

T.

R.

10 Nm (1.0 m · kg, 7.2 ft · lb)

NOTE:

When installing the brake hose holder, align the top a of the brake hose neck with the brake hose holder bottom b. Then pass the brake hose 5 in front of the axle boss c and fit it into the hose groove d so that the brake hose does not contact the nut (wheel axle).

7.Adjust:

• Rebound damping force

NOTE:

Turn in the damping adjuster 1 finger-tight and then turn out to the originally set position.

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Image 266
Yamaha WR250FM service manual Tighten Pinch bolt upper bracket