Yamaha WR250FM service manual Kick shaft assembly

KICK SHAFT AND SHIFT SHAFT

ENG

Shift shaft

1.Install:

•Roller 1

•Collar 2

•Torsion spring 3

•Shift shaft 4

NOTE:

Apply the engine oil on the roller and shift shaft.

2.Install:

•Shift pedal

Refer to “AC MAGNETO AND STARTER CLUTCH” section.

Kick shaft assembly

1.Install:

•Kick gear 1

•Washer 2

• Circlip 3 New

•Ratchet wheel 4

•Spring 5

•Washer 6

•Circlip 7 New To kick shaft 8.

NOTE:

•Apply the molybdenum disulfide oil on the inner circumferences of the kick gear and ratchet wheel.

•Align the punch mark a on the ratchet wheel with the punch mark b on the kick shaft.

2.Install:

•Torsion spring 1 To kick shaft 2.

NOTE:

Make sure the stopper a of the torsion spring fits into the hole b on the kick shaft.

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