IGNITION SYSTEM

EC620000

IGNITION SYSTEM

INSPECTION STEPS

ELEC

+

Use the following steps for checking the possibility of the malfunctioning engine being attributable to ignition system failure and for checking the spark plug which will not spark.

*1 Check fuse.

 

 

 

No good

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OK

 

 

 

No good

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*2 Check battery.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OK

 

 

 

Spark

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Spark gap test

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No spark

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check entire ignition

 

 

 

No good

 

system for connection.

 

 

 

 

(couplers, leads and

 

 

 

 

 

 

 

 

 

 

ignition coil)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OK

 

 

 

No good

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check engine stop switch.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OK

 

 

 

No good

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check main switch.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OK

 

 

 

 

No good

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check ignition coil.

 

 

 

Primary coil

 

 

 

 

 

 

 

No good

 

 

 

 

 

 

 

 

 

 

 

 

 

OK

 

 

 

Secondary coil

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No good

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check AC magneto.

 

 

 

Pickup coil

 

 

 

 

 

 

 

 

 

 

 

 

OK

 

 

 

No good

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check neutral switch.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace CDI unit.

 

 

 

 

 

Replace fuse and

check wire harness.

Recharge or replace.

*3 Clean or replace

spark plug.

Repair or replace.

Replace.

Replace.

Replace.

Replace.

Replace.

Repair or replace.

*1 marked: Refer to “FUSE INSPECTION” section in the CHAPTER 3.

*2 marked: Refer to “BATTERY INSPECTION AND CHARGING” section in the CHAPTER 3.

*3 marked: Only when the ignition checker is used.

NOTE:

Remove the following parts before inspection. 1) Seat

2) Fuel tank

Use the following special tools in this inspection.

Dynamic spark tester: YM-34487

Ignition checker: 90890-06754

Pocket tester: YU-3112-C/90890-03112

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Yamaha WR250FM service manual Ignition System, Inspection Steps