6. TROUBLESHOOTING

Problem

Cause

 

 

Remedy

 

 

 

Ref.

 

 

 

 

 

 

 

 

 

 

 

Upper thread breaks.

Upper thread tension is too strong.

Adjust the upper thread tension.

 

P.5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Needle is installed incorrectly.

Install the needle correctly.

 

 

 

Instruction

 

 

 

 

 

manual

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Thread is too thick for the needle.

Use

the

correct

thread

for

 

the

P.5

 

 

needle.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Thread take-up spring tension and

Adjust the tension and height of the

P.5

 

 

height are incorrect.

thread take-up spring.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Damaged or burred rotary hook,

File smooth or replace the affected

 

 

 

needle hole plate or needle.

part.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Thread melting (synthetic thread)

Use

a

thread

 

cooling

device

P.136

 

 

(optional)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Lower thread breaks.

Lower thread tension is too strong.

Adjust the lower thread tension.

 

P.5

 

 

 

 

 

 

 

 

 

 

Corners of needle hole plate or

File smooth or replace the affected

 

 

 

bobbin case are damaged.

part.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Skipped

stitches

Clearance between needle and

Adjust the needle clearance.

 

 

P.101

occur.

 

rotary hook tip is too great.

 

 

 

 

 

 

 

 

 

 

 

Incorrect needle and rotary hook

Adjust the needle bar lift amount.

P.100

 

 

timing.

 

 

 

 

 

 

 

 

 

 

 

Driver is contacting needle more

Adjust the driver needle guard.

 

 

P.101

 

 

than is necessary. (except KE-484C)

 

 

 

 

 

 

 

 

 

 

 

Needle is bent.

Replace the needle.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Needle is installed incorrectly.

Install the needle correctly.

 

 

 

Instruction

 

 

 

 

 

manual

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Needle thread is too short.

Adjust the thread take-up

lever

P.114

 

 

stroke.

 

 

 

 

 

 

P.115

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Needle breaks.

 

Adjust the needle clearance.

 

 

P.101

 

 

 

 

 

 

 

Needle is touching the rotary hook.

 

 

 

 

 

 

 

 

 

 

 

Adjust the needle bar lift amount.

P.100

 

 

 

 

 

 

 

 

 

 

 

 

 

Needle is bent.

Replace the needle.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Needle is too thin.

Use

the

correct

needle

for

 

the

P.5

 

 

material.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Refer

to

“6.

CHECKING

THE

Instruction

 

 

Needle is striking the button (438)

SEWING

PATTERN”

in

 

the

 

 

 

manual

 

 

 

Instruction Manual.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Button breaks. (438)

 

Refer

to

“6.

CHECKING

THE

Instruction

 

 

Needle is striking the button

SEWING

PATTERN”

in

 

the

 

 

 

manual

 

 

 

Instruction Manual.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

KE-430B, 430C series

134