6. TROUBLESHOOTING

Problem

 

Cause

 

 

Remedy

 

Ref.

 

 

 

 

 

 

 

 

 

Upper thread is

not

 

 

 

 

 

 

P.118

trimmed.

 

 

Movable knife is blunt.

Replace the movable knife.

 

-

 

 

 

 

 

 

 

 

 

P.120

 

 

 

 

 

 

 

 

 

P.118

 

 

 

Fixed knife is blunt.

Sharpen or replace the fixed knife.

-

 

 

 

 

 

 

 

 

 

P.120

 

 

 

 

Adjust

the

position

of the

shuttle

P.102

 

 

 

Movable knife does not pick up the

race thread guide. (except KE-484C)

 

 

 

 

 

 

 

thread.

Adjust the needle bar lift amount.

P.100

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The movable knife does not pick up

Refer to “Skipped stitches occur”.

P.134

 

 

 

the thread because of skipped

 

 

 

stitches at the sewing end.

 

 

 

 

 

 

 

 

 

Movable knife position is incorrect.

Adjust the position of the movable

P.116

 

 

 

knife.

 

 

 

 

P.117

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Sub-tension is too weak.

Turn the sub-tension nut to adjust

Instruction

 

 

 

the tension.

 

 

 

manual

 

 

 

 

 

 

 

 

 

 

 

 

Thread jamming.

 

Thread take-up spring tension and

Adjust the tension and height of the

P.5

 

 

 

height are incorrect.

thread take-up spring.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Incorrect needle and rotary hook

Adjust the needle bar lift amount.

P.100

 

 

 

timing.

 

 

 

 

 

 

 

 

 

Shuttle race thread guide is not

Adjust the position of the shuttle

 

 

 

 

separating the threads. (except

P.102

 

 

 

KE-484C)

race thread guide.

 

 

 

 

 

 

 

 

 

 

 

 

Poor seam finish on

Shuttle race thread guide is

Adjust the position of the shuttle

P.102

reverse

side

of

separating the threads insufficiently.

race thread guide.

 

 

material.

 

 

(except KE-484C)

 

 

 

 

 

 

 

 

 

Upper thread is not properly tight.

Adjust the upper thread tension.

P.5

 

 

 

 

 

 

 

 

 

 

 

 

 

Uneven needle thread.

Adjust the sub-tension.

 

Instruction

 

 

 

 

manual

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Needle thread is too long.

Adjust

the

thread

take-up

lever

P.114

 

 

 

stroke.

 

 

 

 

P.115

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Needle is striking the button (438)

Refer to “6. CHECKING THE SEWING

Instruction

 

 

 

PATTERN” in the Instruction Manual.

manual

 

 

 

 

 

 

 

 

 

Incorrect

thread

Upper thread tension is too weak.

Adjust the upper thread tension.

P.5

tightness.

 

 

 

 

 

 

 

 

 

 

 

 

Lower thread tension is too weak.

Adjust the lower thread tension.

P.5

 

 

 

 

 

 

 

 

 

Thread take-up spring tension and

Adjust the tension and height of the

P.5

 

 

 

height are incorrect.

thread take-up spring.

 

 

 

 

 

 

 

 

 

 

 

 

Machine

does

not

 

Check if the head position switch

Instruction

operate when power

 

cord is disconnected.

 

 

manual

is turned on and foot

 

 

 

 

 

 

 

 

Adjust the position of the switching

 

switch is depressed.

Head position switch does not work.

P.130

plate.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace the head position switch if

 

 

 

 

 

it is broken.

 

 

 

 

 

 

 

 

Inner clamping device

 

Adjust the work clamp pressure so

 

does not operate.

 

Work clamp pressure is too strong.

that the inner clamping device

P.132

(434, 435, 436)

 

 

operates.

 

 

 

 

135

KE-430B, 430C series