Hardware Guide
 M160 Internet Router Hardware Guide
 Iii
 USA
 Table of Contents
 Chapter Junos Internet Software Overview
Part Initial Installation
 Chapter Unpacking the Router
 Part
Procedures
Connecting the Router and Performing Initial Configuration
 Table of Contents
 Appendixes
 Appendix C
Part Index
 M160 Internet Router Hardware Guide Xii Table of Contents
 Xiii
List of Figures
 Reinstalling a Routing Engine
 Installing a Power Supply
 M160 Internet Router Hardware Guide Xvi List of Figures
 List of Tables
 Xviii
 Objectives
About This Guide
Audience
Documentation Conventions
 Convention Description Examples
Icon Meaning Description
 Community-ids
List of Technical Publications
 API
 Requesting Support
Documentation Feedback
 M160 Internet Router Hardware Guide Xxiv Requesting Support
 Product Overview
 Product Overview
 System Description
System Overview
 System Redundancy
Field-Replaceable Units FRUs
 Safety Requirements, Warnings, and Guidelines
Page
 Chassis
Hardware Component Overview
 Front of Chassis
 Rear of Chassis with Component Cover in Place
 Rear of Chassis with Component Cover Removed
 Packet Forwarding Engine
Chassis Physical Specifications Description Value
 Midplane
 Midplane
Physical Interface Cards PICs
 Flexible PIC Concentrators FPCs
PIC Components
 Front of Chassis with Four-PIC FPC Installed in Slot FPC0
 FPC Components
 FPC Types
 FPC1 and FPC2
Packet Forwarding Engine Clock Generators PCGs
 PCG Components
Switching and Forwarding Module SFM
States for PCG LEDs
Label Color State Description
 SFM Components
 Switching and Forwarding Module
 States for SFM LEDs Label Color Description
Host Module
 Routing Engine
 Routing Engine Components
 Routing Engine
Miscellaneous Control Subsystem MCS
 MCS Components
 States for MCS LEDs Label Color Description
Craft Interface
 Craft Interface
Alarm LEDs and Alarm Cutoff/Lamp Test Button
 LCD and Navigation Buttons
LCD Idle Mode
 LCD in Idle Mode
LCD Alarm Mode
 States for Host Module LEDs Label Color Description
Host Module LEDs
FPC LEDs and Offline Button
 States for FPC LEDs Label Color Description
Connector Interface Panel CIP
 Routing Engine Management Ports
Connector Interface Panel
 Bits Input Ports
Alarm Relay Contacts
 Alarm Relay Contacts and Bits Input Ports
Power System
 Power Supply
 State Description
States for Power Supply LEDs Label
 Circuit Breaker Box
Electrical Specifications for Power Supply Description
 Cooling System
Fuses
 Airflow through the Chassis
Cooling System Components
 Airflow through the Chassis
Cable Management System
 M160 Internet Router Hardware Guide Cable Management System
 Routing Engine Software Components
Junos Internet Software Overview
 IPv4 Routing Protocols
Routing Protocol Process
 Junos Internet Software Overview
 IPv6 Routing Protocols
 Routing Policy
Routing and Forwarding Tables
 VPNs
 Chassis Process
Interface Process
Snmp and MIB II Processes
Management Process
 Tools for Monitoring the Software
Tools for Accessing and Configuring the Software
Software Upgrades
 Packet Forwarding Engine Architecture
System Architecture Overview
 Data Flow through the Packet Forwarding Engine
 Packet Forwarding Engine Components and Data Flow
Routing Engine Architecture
 Routing Engine Architecture
Routing Engine Functions
 Packets Out
Page
 Initial Installation
 Initial Installation
 Rack Requirements
Preparing for Router Installation
 Rack Size and Strength
 Typical Center-Mount Rack
Spacing of Mounting Holes
 Connection to Building Structure
Clearance Requirements for Airflow and Hardware Maintenance
Routing Node Environmental Specifications
 Fire Suppression
Fire Safety Requirements
Routing Node Environmental Specifications Description Value
 Fire Suppression Equipment
Power Guidelines, Requirements, and Specifications
 Distance Limitations for Signaling
Site Electrical Wiring Guidelines
Router Power Requirements
Radio Frequency Interference
 Component Power Requirements Power Requirement Amps
Power consumption for maximum configuration
 Chassis Grounding
Power, Connection, and Cable Specifications
 Shows a typical source cabling arrangement
 Preparing for Router Installation
 Power and Grounding Cable Connections
Network Cable Specifications and Guidelines
 Attenuation and Dispersion in Fiber-Optic Cable
Fiber Optic and Network Cable Specifications
Signal Loss in Multimode and Single-Mode Fiber-Optic Cable
 Calculating Power Budget for Fiber-Optic Cable
 Calculating Power Margin for Fiber-Optic Cable
 Attenuating to Prevent Saturation at SONET/SDH PICs
Routing Engine Interface Cable and Wire Specifications
 Date
Site Preparation Checklist
Site Preparation Checklist Item or Task
 Item or Task Performed By Date
 Unpacking the Router
Unpacking the Router
Tools and Parts Required
 M160 Internet Router Hardware Guide
 Component Quantity
Generic Inventory of Router Components Installed in Chassis
 M160 Internet Router Hardware Guide Unpacking the Router
 Installing the Chassis Using a Mechanical Lift
Installing the Router Using a Mechanical Lift
 M160 Internet Router Hardware Guide
 Router Component Weights Approximate Weight lb Weight kg
Installing the Router without a Mechanical Lift
 Removing Components from the Chassis
 Installing the Router without a Mechanical Lift
 Removing the Rear Component Cover
Removing the Power Supplies
 Removing the SFMs
 Removing an SFM
Removing the MCSs
 Removing an MCS
Removing the PCGs
 Removing a PCG
Removing the Routing Engines
 Removing a Routing Engine
Removing the Rear Upper Impeller Assembly
 Removing the Rear Upper Impeller Assembly
Removing the Rear Lower Impeller Assembly
 Removing the Fan Tray
Removing the Rear Lower Impeller Assembly
 Removing the FPCs
FPC Removal Checklist Slot Media Types Date Removed
 Installing the Router without a Mechanical Lift
 Removing an FPC
Removing the Front Impeller Assembly
 Removing the Front Impeller Assembly
Installing the Chassis into the Rack
 Attaching the Lifting Handle
 Installing the Chassis in a Rack
Reinstalling Components into the Chassis
 Reinstalling the Front Impeller Assembly
 Reinstalling the Front Impeller Assembly
Reinstalling the FPCs
 Reinstalling an FPC
Reinstalling the Fan Tray
 Reinstalling the Fan Tray
Reinstalling the Rear Lower Impeller Assembly
 Reinstalling the Rear Lower Impeller Assembly
Reinstalling the Rear Upper Impeller Assembly
 Reinstalling the Rear Upper Impeller Assembly
Reinstalling the Routing Engines
 Reinstalling a Routing Engine
Reinstalling the PCGs
 Reinstalling a PCG
Reinstalling the MCSs
 Reinstalling an MCS
Reinstalling the SFMs
 Reinstalling the Power Supplies
Reinstalling the Rear Component Cover
 Reinstalling a Power Supply
 Connecting the Router and Performing Initial Configuration
 Connecting the Router to Management and Alarm Devices
 113
 Connecting to a Management Console or Auxiliary Device
Connecting to a Network for Out-of-Band Management
 Connecting PIC Cables
Connecting to an External Alarm-Reporting Device
 M160 Internet Router Hardware Guide
 Connecting Power to the Router
Providing Power to the Router
 M160 Internet Router Hardware Guide
 Connecting Power and Grounding Cables
Powering On the Router
 M160 Internet Router Hardware Guide
 Configuring the Junos Internet Software
 Configure the router’s domain name
 Commit the configuration to activate it on the router
Page
 125
Page
 Maintaining Cooling System Components
Routine Maintenance Procedures
Maintaining Hardware Components
 Removing the Air Filter
Maintaining the Air Filter
 Installing the Air Filter
Cleaning the Air Filter
 Maintaining the Fan Tray and Impellers
Installing the Air Filter
 User@host show chassis routing-engine
Maintaining Host Module Components
 User@host show chassis environment mcs
Maintaining Packet Forwarding Engine Components
 User@host show chassis fpc
Maintaining FPCs
 Show chassis Fpc pic-status
Maintaining PICs and PIC Cables
 135
Maintaining the PCGs
 User@host show chassis sfm detail
Maintaining SFMs
 User@host show chassis environment pem
Maintaining Power Supplies
 User@host show chassis alarms
 139
Replacing Hardware Components
 Tools and Parts Required Tool or part Components
 Tool or part Components
Replacing the CIP and Routing Engine Interface Port Cables
Removing the CIP
 Service, and System Basics Command Reference
 Removing the CIP
Installing the CIP
 Installing the CIP
 Replacing Connections to Routing Engine Interface Ports
Routing Engine Interface Ports and Alarm Relay Contacts
 Replacing the Console or Auxiliary Cable
Replacing the Management Ethernet Cable
 Serial Port Connector
Replace Alarm Relay Wires
 Removing the Fan Tray
Replacing Cooling System Components
Replacing the Fan Tray
 Installing the Fan Tray
 Installing the Fan Tray
Replacing the Front Impeller Assembly
 Removing the Front Impeller Assembly
 Removing the Front Impeller Assembly
 153
 Replacing the Rear Lower Impeller Assembly
Installing the Front Impeller Assembly
 Installing the Rear Lower Impeller Assembly
Removing the Rear Lower Impeller Assembly
 Installing the Rear Lower Impeller Assembly
Replacing the Rear Upper Impeller Assembly
 Removing the Rear Upper Impeller Assembly
 Installing the Rear Upper Impeller Assembly
Installing the Rear Upper Impeller Assembly
 Removing an MCS
Replacing Host Module Components
Replacing an MCS
 User@host request chassis routing-engine master switch
 Installing an MCS
 Installing an MCS
 Removing the PC Card
Removing and Insert the PC Card
 Removing the PC Card
Insert the PC Card
 Removing a Routing Engine
Replacing a Routing Engine
 User@host show chassis routing-engine
 167
 Installing a Routing Engine
 Replacing an FPC
Replacing Packet Forwarding Engine Components
 Removing an FPC
 171
 Installing an FPC
 173
 User@hostrequest chassis fpc slot slot-numberonline
 175
 Removing a PCG
Replacing a PCG
 177
 Installing a PCG
 Removing a PIC
Replacing a PIC
 Service, and System Basics Command Reference
 Removing a PIC
Installing a PIC
 M160 Internet Router Hardware Guide
 183
 Installing a PIC
 Removing a PIC Cable
Replace PIC Cables
 Installing a PIC Cable
 187
 Removing an SFM
Replacing an SFM
 Installing an SFM
 Removing an SFP
Replace an SFP
 Installing an SFP
 M160 Internet Router Hardware Guide
 Removing the Circuit Breaker Box
Replacing Power System Components
Replacing the Circuit Breaker Box
 Service, and System Basics Command Reference
 Removing the Circuit Breaker Box
Installing the Circuit Breaker Box
 M160 Internet Router Hardware Guide
 Removing a Power Supply
Replacing a Power Supply
 Removing a Power Supply
 Rear of Power Supply Showing Midplane Connectors
Installing a Power Supply
 Disconnecting Power from the Router
Disconnecting and Connecting Power
 201
 Disconnecting Power Cables
Connecting Power to the Router
 203
 Replacing a Fuse
Connecting Power and Grounding Cables
 205
 Color Component Fuse Rating Quantity Locations
Fuse Specifications
 Command-Line Interface
Troubleshooting Hardware Components
Overview of Troubleshooting Resources
 LEDs on the Craft Interface
LEDs
 LEDs on Hardware Components
Chassis and Interface Alarm Messages
Chassis Alarm Messages Component LCD Message CLI Message
 Component LCD Message CLI Message
SONET/SDH Interface Alarm Messages
 Blown Fuse Indicators
 Juniper Networks Technical Assistance Center
Troubleshooting the Cooling System
 Troubleshooting Packet Forwarding Engine Components
 Troubleshooting FPCs
 All LEDs on Both Supplies Are Off
Troubleshooting PICs
Troubleshooting the Power System
 All LEDs on One Supply Are Off or LED States Are not Correct
 217
Page
 Appendixes
 Appendixes
 Definition of Safety Warning Levels
Safety and Regulatory Compliance Information
 Safety Guidelines and Warnings
 223
 General Safety Guidelines and Warnings
 Qualified Personnel Warning
Restricted Access Area Warning
 Preventing Electrostatic Discharge Damage
 Placing a Component into an Electrostatic Bag
Electrical Safety Guidelines and Warnings
 M160 Internet Router Hardware Guide
 DC Power Electrical Safety Guidelines
General Electrical Safety Guidelines
 Copper Conductors Warning
 DC Power Disconnection Warning
 DC Power Grounding Requirements and Warning
 DC Power Wiring Sequence Warning
 DC Power Wiring Terminations Warning
 Grounded Equipment Warning
 Case of Electrical Accident
 Power Disconnection Warning
 TN Power Warning
 Chassis Lifting Guidelines
Installation Safety Guidelines and Warnings
Installation Instructions Warning
 Rack-Mounting Requirements and Warnings
 241
 M160 Internet Router Hardware Guide
 243
 Ramp Warning
Laser and LED Safety Guidelines and Warnings
 Class 1 Laser Product Warning Class 1 LED Product Warning
General Laser Safety Guidelines
 Laser Beam Warning
 Radiation From Open Port Apertures Warning
Maintenance and Operational Safety Guidelines and Warnings
 Battery Handling Warning
 Jewelry Removal Warning
 Lightning Activity Warning
 Operating Temperature Warning
 Product Disposal Warning
 EMC
Agency Approvals
 Canada
Compliance Statements for EMC Requirements
European Community
Japan
 Locating Component Serial Numbers
Contacting Customer Support and Returning Hardware
 Attached to the component body
 Craft Interface Serial Number ID Label
CIP Serial Number ID Label
 Craft Interface Serial Number ID Label
DC Power Supply Serial Number ID Label
 MCS Serial Number ID Label
FPC Serial Number ID Label
 PIC Serial Number ID Label
PCG Serial Number ID Label
 PIC Serial Number ID Label
Routing Engine Serial Number ID Label
 Contacting Customer Support
SFM Serial Number ID Label
 Information You Might Need to Supply to Jtac
Return Procedure
 Tools and Parts Required
 Packing the Routing Node for Shipment
 M160 Internet Router Hardware Guide
 Packing Components for Shipment
Page
 RJ-45 Connector Pinout Signal
Cable Connector Pinouts
 RJ-48 Cable Pinouts for E1 and T1 PICs
DB-9 Connector Pinout Signal Direction Description
Data numbering Form Signal
 Data numbering
Form Signal
 RX/Ring/- --RX/Ring
 RJ-48 Pin on T1/E1 DB-15 Pin
V.35 Cable Pinouts for EIA-530 PIC
 Fast Ethernet 48-port Cable Pinouts
DB-25 Pin Signal 35 Pin Description
 RJ-21 Pin Assignments Ethernet Port Numbers
Fast Ethernet 48-port PIC
 18, 30 19, 31 20, 32 21, 33 10, 22, 34 11, 23, 35
 Index
 Index
 Airflow
Symbols
 PIC
 EMC EMI
 MCS
 PCG
 SONET/SDH
 Rear lower impeller assembly installation instructions
 Power supply
 SFP
 Wiring, electrical See electricity Cable pinouts