Piping and Filling with Refrigerant: R-134a and R-407c Circuits

Bypass Flow Controllers

To ensure the Liebert XDC pumps operate within the optimum range, some installations require one or more bypass flow controller(s). These devices are added to the field piping, and simulate the flow of additional cooling modules.

Each bypass flow controller should be installed with one shutoff valve to allow the controller to be dis- abled when cooling modules are added to a Liebert XD system.

If bypass flow controllers are required, they should be connected between the main supply and the main return lines of the field piping. The connection points to the main supply and return lines should be in a convenient and accessible location between the Liebert XDP/Liebert XDC and the first Liebert XD module in the circuit. See Figures 20 and 21 for piping details of the bypass flow controller.

Refer to Table 5 to determine the number of bypass flow controllers needed, based on the total nomi- nal cooling capacity of the cooling modules in each Liebert XD system.

Table 5 Bypass flow controllers for a Liebert XDC-based system

 

Required Number

Cooling Modules -

of Bypass Flow Controllers

 

Liebert XDC

Cumulative Model Size

 

 

32 to 63

N/A

 

 

64 to 95

2

 

 

96 to 127

1

 

 

128 to 160

0

 

 

Figure 20 Bypass flow controller details, dimensions

4

(102mm)

7/8

(22mm) ID

Figure 21 Bypass flow controller arrangement

 

7/8" Refrigerant Grade

 

 

 

 

 

Return

 

 

 

 

 

 

Main

 

Full Port Ball Valve

 

 

 

 

 

 

Field-Supplied and Field-Installed

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Flow Direction

Supply

Bypass Flow Controller

(Field-Installed)

Main

 

18

Page 24
Image 24
Liebert user manual Bypass Flow Controllers, Bypass flow controllers for a Liebert XDC-based system, Required Number