Lincoln Electric DC-655 service manual Control, Board LED Chart

Models: DC-655

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F-5

F-5

 

 

TROUBLESHOOTING & REPAIR

 

 

Observe Safety Guidelines

TROUBLESHOOTING GUIDE

detailed in the beginning of this manual.

PROBLEMS

POSSIBLE AREAS OF

RECOMMENDED

 

(SYMPTOMS)

MISADJUSTMENT(S)

COURSE OF ACTION

 

 

 

 

 

 

 

 

OUTPUT PROBLEMS

 

 

 

 

 

The input contactor chatters.

1. Check the three-phase input

1.

Check for loose or faulty wiring

 

line voltage at the machine.

 

between

the

input

power

 

The input voltage must match

 

switch (SW1), the fault protec-

 

the rating plate and reconnect

 

tion relay (CR2) and the input

 

panel configuration.

 

contactor.

See the

Wiring

 

 

 

Diagram.

 

 

 

 

 

2.

The fault protection relay (CR2)

 

 

 

may have

defective contacts.

 

 

 

Check or replace.

 

 

 

3.

The control board may be

 

 

 

defective.

See

the

Control

 

 

 

Board LED Chart.

 

 

 

4.

The input contactor may be

 

 

 

faulty.

 

 

 

 

 

 

 

The machine is dead - the input

1. Check the three-phase input

1.

Check the wiring between the

contactor does not operate. The

line voltage at the machine.

 

fault protection relay (CR2) and

pilot light is lit.

The input voltage must match

 

the input contactor (CR1).

 

the rating plate and reconnect

2.

The fault protection relay (CR2)

 

panel configuration.

 

 

may have

defective contacts.

 

 

 

 

2. Turn the machine off and then

 

Check or replace.

 

 

back on to reset the fault pro-

3.

The input

contactor

may be

 

tection circuit. See the Control

 

 

faulty.

 

 

 

 

Board LED Chart.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, con- tact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call 1-800-833-9353.

IDEALARC DC-655

Page 47
Image 47
Lincoln Electric DC-655 service manual Control, Board LED Chart