Lincoln Electric DC-655 service manual Main Transformer and Choke Removal, Output Choke Removal

Models: DC-655

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F-55

F-55

TROUBLESHOOTING & REPAIR

MAIN TRANSFORMER AND CHOKE REMOVAL

AND REPLACEMENT PROCEDURE (continued)

FIGURE F.21 – OUTPUT CHOKE/MAIN TRANSFORMER ASSEMBLY DETAILS

 

CHOKE THERMOSTAT

TOP LEAD (#222A)

(LEADS #273 AND 41A)

CENTER TAP

CHOKE / FRAME

(LOW INDUCTANCE

MOUNTING

OUTPUT LEAD)

BOLTS (4)

ROPE SLING

BOTTOM CHOKE

LEAD (HIGH

INDUCTANCE

OUTPUT LEAD)

IRON/COIL

MOUNTING

BOLTS (4)

TRANSFORMER

SECONDARY

LEADS (6)

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PROCEDURE

1.Remove the input power to the DC-655 machine.

2.Remove the case top and sides.

OUTPUT CHOKE REMOVAL

3.Label and remove leads #273 and 41A from the choke thermostat.

4.Using the 9/16” wrench, remove the flexible transformer secondary lead and the #222A lead from the top lead of the output choke. See Figure F.21.

5.Using the 9/16” wrench, remove the low inductance output lead from the center tap of the choke. See Figure F.21.

6.Using the 9/16” wrench, remove the high inductance output lead from the bottom choke lead. See Figure F.21.

7.Support the choke with a crane or hoist.

8.Using the 9/16” wrench, remove the four bolts, washers and nuts mounting the choke assembly to the transformer frame assem- bly.

9.Carefully lift the choke from the DC-655 machine.

IDEALARC DC-655

Page 97
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Lincoln Electric DC-655 service manual Main Transformer and Choke Removal, Output Choke Removal