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F-33

F-33

TROUBLESHOOTING & REPAIR

INPUT CONTACTOR TEST (continued)

FIGURE F.12 – INPUT CONTACTOR CONNECTIONS

X1, #256

#255A

TEST PROCEDURE

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1.Disconnect the main input supply power to the machine.

2.With the 3/8” nut driver, remove the case top and input access cover.

3.Locate the three leads connected to the input contactor coil (X1/#256 and #255A). See Figure F.12.

4.Connect an AC voltmeter to the leads.

WARNING

ELECTRIC SHOCK can kill.

• Do not touch electrically hot parts.

5.Apply the correct three-phase input power to the DC-655 and turn the power switch (SW1) to the ON position.

6.Check for 120 VAC at the contactor coil leads.

7.If the 120 VAC is NOT present, with the input power switch (SW1) on, check the switch and associated circuitry. See the Wiring Diagram. Also see the Control Board LED Chart. Relay CR2 may be faulty. See the Wiring Diagram. Perform the Control

Transformer (T2) Test.

8.If the 120 VAC IS present and the contactor does NOT activate, the input contactor is faulty. Replace the input contactor.

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IDEALARC DC-655

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Lincoln Electric DC-655 service manual Input Contactor Test, Transformer T2 Test