Dukane 403-570-01 Reset E-Stop, Turn Power on, Set Tool Parameters, Initialize Home Welder

Dual Servo Spin Welder User’s Manual

5. Reset E-Stop

Reset the emergency stop button by turning clockwise. Refer to Figure 4-4. The status display on the base will change from ABORT in red to POWER in green.

6.Turn Power ON

Turn on the AC power switch.

7. Set Tool Parameters

On the touch screen, press the SETUP button. Press Enter on the ENTER SECURITY CODE screen if no password has been previously set, or type in the password and then Enter. Press the TOOL Setup button and enter the TOOL Inertia (kg*cm^2) and TOOL Weight (kg). Press the RUN button and wait until the PLEASE WAIT… indicator above it disappears.

8. Initialize (Home) Welder

The touch screen will now instruct you to Activate both RUN SWITCHES to reset machine. This is illustrated in Figure 5–1. Once the switches are activated, both servos will first move to their respective home positions (corresponding to internal encoder reference pulses in each servo). Then the spin motor will rotate to the programmed final weld orientation set in the SETUP

>WELD tab > Orientation > Weld field (Figure 5-17), and the press will move to position set in the SETUP >

PRE-WELD tab > TOP OF STROKE Position > Position (mm) field (Figure 5-8). The switches can be deactivated once a beep sounds. The homing procedure is complete after the second beep sounds and the indicator directly below the yellow face icon becomes green.

9. Align Lower Fixture with Spin Tool

Place a set of parts in the upper tool and lower fixture. Navigate to the SETUP > TRIGGER Position menu, press the DOWN button, and select Me or Hi in VERT. Jog Speed. Jog the press head down to a position where the weld joint can be used to align the lower fixture by activating both RUN SWITCHES. Change the vertical jog speeds as needed and use the UP button to move the head up if desired. When finished, press the DONE button and remove the parts.

Page  52 Dukane Manual Part No. 403-570-01