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Troubleshooting Specs Install Signal Description Function Faults Automation Wiring Dimension Maintenance Reset E-Stop Unpacking and Setup

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Dual Servo Spin Welder User’s Manual

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Dukane Manual Part No. 403-570-01

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Contents

Dual Servo Spin Welder Dukane Manual Part No Revision Revision HistorySummary Date This page intentionally left blank Contents Dukane Dual Servo Spin Welder This page intentionally left blank Section Introduction Dukane Manual Part No Read This Manual First Important User InformationDrawings and Tables Dual Servo Spin Welder Overview SVT042VR Key Dual Servo Spin Welder Features This page intentionally left blank Safety Considerations This page intentionally left blank Health and Safety Tips  Caution General Safety Run SwitchesPlastics Health Notice Mechanical Safety Electrical SafetyAC Power Receptacle This page intentionally left blank Unpacking and Setup This page intentionally left blank Work Area Unpacking WelderPacking List Qty Part Number Leveling Securing to Work BenchBench Capacity Mounting Holes Dimensions are in Inches mm Tooling Hub & Fixture AC Power 20-Amp 240V Figure Base Interface Connector Head Height AdjustmentControl Connectors User I/O Connector This page intentionally left blank Display and Controls This page intentionally left blank Touch Screen Display 1Dual Servo Spin Welder Touch Screen Panel Operational Switches Emergency Stop Switch Opti-Touch Run Switches Data I/O ConnectorBrigtly Lit Red LEDs This page intentionally left blank Touch Screen Menus View Parts This page intentionally left blank RUN Mode Screen Layout View Parts PRE-WELD Setup Setup MenuTool Setup TOP of Stroke Position Trigger Position Part Pickup Option Pre-Spin Orientation Option Weld Method Selection Weld SetupTime Method Rotation Method Distance Method Energy Method Orientation Option Torque Trigger Option 18Weld Torque Trigger Option Screen Hold Setup POST-WELD SetupConstant Torque Option 22Hold Setup Screen for Distance Mode Part Tests 25Process Limit Definitions Screen 1 28RUN Screen with Part Test Failed Button Tools Menu Select Setup TabUtilities Tab System Setup Tab Third tab is labeled System Setup and is shown in Figure 34Vertical Lower Limit Setup Screen with Set Position Button 35Password-Protected Screens and Menus Setting Time and Date On Touch Screen Screen Parameter Name Min.Value Max.Value Resolution Units Parameter Value Range This page intentionally left blank Machine Operation 55-56 This page intentionally left blank Adjust Thruster Position on Column Machine SetupAC Power Base Interface Cable Set Tool Parameters Reset E-StopTurn Power on Initialize Home Welder Set Vertical Travel Lower Limit Position Set Weld Process Parameters Starting a Weld Cycle Setup Sheet Stopping a Weld Cycle Dual Servo Spin Welder Setup Sheet Optimizing Performance This page intentionally left blank Spin Welding Process Material Considerations Control Parameters Surface Speed Spin Rev/minSpeed Average Weld Diameter inch Press Axial Speed Weld Depth Hold Part SizeWeld Diameter Machine Peak RPM This page intentionally left blank Installation, Startup Welder Data Export Software This page intentionally left blank Installation Startup, and Cable Connections Hardware Software Requirements Part Data Part Data List Incoming Data Profile GraphsFile Write Plot Data Servo and Debug Spin Torque Setpoint Troubleshooting Welding Process This page intentionally left blank Troubleshooting Welding Process Welder Mechanical Problem Symptom Possible Cause Recommended Solution Message Description Cause Possible Solution Instructions Faults Message Description Cause Possible Solution Message Description Cause Possible Solution Errors Time or number of rotations Message Description Cause Possible Solution This page intentionally left blank Maintenance This page intentionally left blank AC Power Cord Maintenance This page intentionally left blank Contacting Dukane This page intentionally left blank Ultrasonics Division Contacting DukaneIdentify Equipment Website This page intentionally left blank Specifications This page intentionally left blank Power Requirements Tooling SpecificationsMachine Weight Operating Environment 2Dual Servo Spin Welder Dimensions Identification Numbers Welder Model & Serial Number This page intentionally left blank Connector Pinouts Appendix a This page intentionally left blank Base Interface Connector Figure A-1Base Interface Connector User I/O Connector Signal Description Function Slide Kit Connector Pin Signal Description Function Data Port Connector Automation Wiring Figure A-5Schematic of Operate and Abort This page intentionally left blank Appendix B Tooling This page intentionally left blank Moment of Inertia Explanation of Inertia Tool and Fixture Design Optional Features Appendix C This page intentionally left blank Upper Tool Vacuum Figure C-1Upper Tool Vacuum System Remote Touch Screen Figure C-2 Remote Touch Screen Components Dukane ISO

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