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403-570-01 user manual This page intentionally left blank
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403-570-01
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Troubleshooting
Specifications
Install
Dimension
Maintenance
Automation Wiring
Reset E-Stop
Unpacking and Setup
Faults
Signal Description Function
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Dual Servo Spin Welder User’s Manual
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Page
Dukane Manual Part No.
403-570-01
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Contents
Dual Servo Spin Welder
Dukane Manual Part No
Summary Date
Revision History
Revision
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Contents
Dukane Dual Servo Spin Welder
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Section
Introduction
Dukane Manual Part No
Drawings and Tables
Important User Information
Read This Manual First
Dual Servo Spin Welder Overview
SVT042VR
Key Dual Servo Spin Welder Features
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Safety Considerations
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Health and Safety Tips
Caution
Plastics Health Notice
Run Switches
General Safety
AC Power Receptacle
Electrical Safety
Mechanical Safety
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Unpacking and Setup
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Work Area
Unpacking Welder
Packing List
Qty Part Number
Leveling
Securing to Work Bench
Bench Capacity
Mounting Holes
Dimensions are in Inches mm
Tooling Hub & Fixture
AC Power
20-Amp 240V Figure
Base Interface Connector
Head Height Adjustment
Control Connectors
User I/O Connector
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Display and Controls
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Touch Screen Display
1Dual Servo Spin Welder Touch Screen Panel
Operational Switches
Emergency Stop Switch
Brigtly Lit Red LEDs
Data I/O Connector
Opti-Touch Run Switches
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Touch Screen Menus
View Parts
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RUN Mode
Screen Layout
View Parts
Tool Setup
Setup Menu
PRE-WELD Setup
TOP of Stroke Position
Trigger Position
Part Pickup Option
Pre-Spin Orientation Option
Time Method
Weld Setup
Weld Method Selection
Rotation Method
Distance Method
Energy Method
Orientation Option
Torque Trigger Option
18Weld Torque Trigger Option Screen
Constant Torque Option
POST-WELD Setup
Hold Setup
22Hold Setup Screen for Distance Mode
Part Tests
25Process Limit Definitions Screen 1
28RUN Screen with Part Test Failed Button
Utilities Tab
Select Setup Tab
Tools Menu
System Setup Tab
Third tab is labeled System Setup and is shown in Figure
34Vertical Lower Limit Setup Screen with Set Position Button
35Password-Protected Screens and Menus
Setting Time and Date On Touch Screen
Screen Parameter Name Min.Value Max.Value Resolution Units
Parameter Value Range
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Machine Operation
55-56
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Adjust Thruster Position on Column
Machine Setup
AC Power
Base Interface Cable
Set Tool Parameters
Reset E-Stop
Turn Power on
Initialize Home Welder
Set Vertical Travel Lower Limit Position
Set Weld Process Parameters
Starting a Weld Cycle
Setup Sheet
Stopping a Weld Cycle
Dual Servo Spin Welder Setup Sheet
Optimizing Performance
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Spin Welding Process
Material Considerations
Control Parameters
Surface Speed
Spin
Rev/min
Speed
Average Weld Diameter inch
Press Axial Speed
Weld Depth
Weld Diameter Machine Peak RPM
Part Size
Hold
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Installation, Startup
Welder Data Export Software
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Installation Startup, and Cable Connections
Hardware Software Requirements
Part Data
Part Data List
Incoming Data
Profile Graphs
File Write
Plot Data
Servo and Debug
Spin Torque Setpoint
Troubleshooting
Welding Process
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Troubleshooting
Welding Process
Welder
Mechanical
Problem Symptom Possible Cause Recommended Solution
Message Description Cause Possible Solution Instructions
Faults
Message Description Cause Possible Solution
Message Description Cause Possible Solution Errors
Time or number of rotations
Message Description Cause Possible Solution
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Maintenance
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AC Power Cord
Maintenance
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Contacting Dukane
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Ultrasonics Division
Contacting Dukane
Identify Equipment
Website
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Specifications
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Power Requirements
Tooling Specifications
Machine Weight
Operating Environment
2Dual Servo Spin Welder Dimensions
Identification Numbers
Welder Model & Serial Number
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Connector Pinouts
Appendix a
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Base Interface Connector
Figure A-1Base Interface Connector
User I/O Connector
Signal Description Function
Slide Kit Connector
Pin Signal Description Function
Data Port Connector
Automation Wiring
Figure A-5Schematic of Operate and Abort
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Appendix B
Tooling
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Moment of Inertia
Explanation of Inertia
Tool and Fixture Design
Optional Features
Appendix C
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Upper Tool Vacuum
Figure C-1Upper Tool Vacuum System
Remote Touch Screen
Figure C-2 Remote Touch Screen Components
Dukane ISO
