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Dukane 403-570-01 user manual Appendix C, Optional Features

Models: 403-570-01

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Troubleshooting Specifications Install Signal Description Function Faults Automation Wiring Dimension Maintenance Reset E-Stop Unpacking and Setup

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Appendix C

APPENDIX C

Optional Features

Upper Tool Vacuum	109
Remote Touch Screen	110

Dukane Manual Part No. 403-570-01

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Dukane 403-570-01 user manual Appendix C, Optional Features

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Contents

Dual Servo Spin Welder Dukane Manual Part No Summary Date Revision HistoryRevision This page intentionally left blank Dukane Dual Servo Spin Welder Contents This page intentionally left blank Introduction Section Dukane Manual Part No Drawings and Tables Important User InformationRead This Manual First SVT042VR Dual Servo Spin Welder Overview Key Dual Servo Spin Welder Features This page intentionally left blank Safety Considerations This page intentionally left blank  Caution Health and Safety Tips Plastics Health Notice Run SwitchesGeneral Safety AC Power Receptacle Electrical SafetyMechanical Safety This page intentionally left blank Unpacking and Setup This page intentionally left blank Packing List Unpacking WelderWork Area Qty Part Number Bench Capacity Securing to Work BenchLeveling Mounting Holes Tooling Hub & Fixture Dimensions are in Inches mm 20-Amp 240V Figure AC Power Control Connectors Head Height AdjustmentBase Interface Connector User I/O Connector This page intentionally left blank Display and Controls This page intentionally left blank 1Dual Servo Spin Welder Touch Screen Panel Touch Screen Display Emergency Stop Switch Operational Switches Brigtly Lit Red LEDs Data I/O ConnectorOpti-Touch Run Switches This page intentionally left blank View Parts Touch Screen Menus This page intentionally left blank Screen Layout RUN Mode View Parts Tool Setup Setup MenuPRE-WELD Setup Trigger Position TOP of Stroke Position Pre-Spin Orientation Option Part Pickup Option Time Method Weld SetupWeld Method Selection Distance Method Rotation Method Orientation Option Energy Method 18Weld Torque Trigger Option Screen Torque Trigger Option Constant Torque Option POST-WELD SetupHold Setup 22Hold Setup Screen for Distance Mode 25Process Limit Definitions Screen 1 Part Tests 28RUN Screen with Part Test Failed Button Utilities Tab Select Setup TabTools Menu Third tab is labeled System Setup and is shown in Figure System Setup Tab 34Vertical Lower Limit Setup Screen with Set Position Button 35Password-Protected Screens and Menus Setting Time and Date On Touch Screen Parameter Value Range Screen Parameter Name Min.Value Max.Value Resolution Units This page intentionally left blank 55-56 Machine Operation This page intentionally left blank AC Power Machine SetupAdjust Thruster Position on Column Base Interface Cable Turn Power on Reset E-StopSet Tool Parameters Initialize Home Welder Set Weld Process Parameters Set Vertical Travel Lower Limit Position Starting a Weld Cycle Stopping a Weld Cycle Setup Sheet Dual Servo Spin Welder Setup Sheet Optimizing Performance This page intentionally left blank Material Considerations Spin Welding Process Surface Speed Control Parameters Speed Rev/minSpin Average Weld Diameter inch Weld Depth Press Axial Speed Weld Diameter Machine Peak RPM Part SizeHold This page intentionally left blank Welder Data Export Software Installation, Startup This page intentionally left blank Hardware Software Requirements Installation Startup, and Cable Connections Part Data List Part Data File Write Profile GraphsIncoming Data Plot Data Spin Torque Setpoint Servo and Debug Welding Process Troubleshooting This page intentionally left blank Welding Process Troubleshooting Mechanical Welder Problem Symptom Possible Cause Recommended Solution Faults Message Description Cause Possible Solution Instructions Message Description Cause Possible Solution Time or number of rotations Message Description Cause Possible Solution Errors Message Description Cause Possible Solution This page intentionally left blank Maintenance This page intentionally left blank Maintenance AC Power Cord This page intentionally left blank Contacting Dukane This page intentionally left blank Identify Equipment Contacting DukaneUltrasonics Division Website This page intentionally left blank Specifications This page intentionally left blank Machine Weight Tooling SpecificationsPower Requirements Operating Environment 2Dual Servo Spin Welder Dimensions Welder Model & Serial Number Identification Numbers This page intentionally left blank Appendix a Connector Pinouts This page intentionally left blank Figure A-1Base Interface Connector Base Interface Connector Signal Description Function User I/O Connector Pin Signal Description Function Slide Kit Connector Automation Wiring Data Port Connector Figure A-5Schematic of Operate and Abort This page intentionally left blank Tooling Appendix B This page intentionally left blank Explanation of Inertia Moment of Inertia Tool and Fixture Design Appendix C Optional Features This page intentionally left blank Figure C-1Upper Tool Vacuum System Upper Tool Vacuum Figure C-2 Remote Touch Screen Components Remote Touch Screen Dukane ISO

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