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403-570-01 user manual This page intentionally left blank
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403-570-01
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Troubleshooting
Specs
Install
Dimension
Maintenance
Automation Wiring
Reset E-Stop
Unpacking and Setup
Faults
Signal Description Function
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Dual Servo Spin Welder User’s Manual
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Page iv
Dukane Manual Part No.
403-570-01
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Page 5
Page 4
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Contents
Dual Servo Spin Welder
Dukane Manual Part No
Revision
Revision History
Summary Date
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Contents
Dukane Dual Servo Spin Welder
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Section
Introduction
Dukane Manual Part No
Read This Manual First
Important User Information
Drawings and Tables
Dual Servo Spin Welder Overview
SVT042VR
Key Dual Servo Spin Welder Features
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Safety Considerations
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Health and Safety Tips
Caution
General Safety
Run Switches
Plastics Health Notice
Mechanical Safety
Electrical Safety
AC Power Receptacle
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Unpacking and Setup
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Unpacking Welder
Packing List
Work Area
Qty Part Number
Securing to Work Bench
Bench Capacity
Leveling
Mounting Holes
Dimensions are in Inches mm
Tooling Hub & Fixture
AC Power
20-Amp 240V Figure
Head Height Adjustment
Control Connectors
Base Interface Connector
User I/O Connector
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Display and Controls
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Touch Screen Display
1Dual Servo Spin Welder Touch Screen Panel
Operational Switches
Emergency Stop Switch
Opti-Touch Run Switches
Data I/O Connector
Brigtly Lit Red LEDs
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Touch Screen Menus
View Parts
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RUN Mode
Screen Layout
View Parts
PRE-WELD Setup
Setup Menu
Tool Setup
TOP of Stroke Position
Trigger Position
Part Pickup Option
Pre-Spin Orientation Option
Weld Method Selection
Weld Setup
Time Method
Rotation Method
Distance Method
Energy Method
Orientation Option
Torque Trigger Option
18Weld Torque Trigger Option Screen
Hold Setup
POST-WELD Setup
Constant Torque Option
22Hold Setup Screen for Distance Mode
Part Tests
25Process Limit Definitions Screen 1
28RUN Screen with Part Test Failed Button
Tools Menu
Select Setup Tab
Utilities Tab
System Setup Tab
Third tab is labeled System Setup and is shown in Figure
34Vertical Lower Limit Setup Screen with Set Position Button
35Password-Protected Screens and Menus
Setting Time and Date On Touch Screen
Screen Parameter Name Min.Value Max.Value Resolution Units
Parameter Value Range
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Machine Operation
55-56
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Machine Setup
AC Power
Adjust Thruster Position on Column
Base Interface Cable
Reset E-Stop
Turn Power on
Set Tool Parameters
Initialize Home Welder
Set Vertical Travel Lower Limit Position
Set Weld Process Parameters
Starting a Weld Cycle
Setup Sheet
Stopping a Weld Cycle
Dual Servo Spin Welder Setup Sheet
Optimizing Performance
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Spin Welding Process
Material Considerations
Control Parameters
Surface Speed
Rev/min
Speed
Spin
Average Weld Diameter inch
Press Axial Speed
Weld Depth
Hold
Part Size
Weld Diameter Machine Peak RPM
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Installation, Startup
Welder Data Export Software
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Installation Startup, and Cable Connections
Hardware Software Requirements
Part Data
Part Data List
Profile Graphs
File Write
Incoming Data
Plot Data
Servo and Debug
Spin Torque Setpoint
Troubleshooting
Welding Process
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Troubleshooting
Welding Process
Welder
Mechanical
Problem Symptom Possible Cause Recommended Solution
Message Description Cause Possible Solution Instructions
Faults
Message Description Cause Possible Solution
Message Description Cause Possible Solution Errors
Time or number of rotations
Message Description Cause Possible Solution
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Maintenance
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AC Power Cord
Maintenance
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Contacting Dukane
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Contacting Dukane
Identify Equipment
Ultrasonics Division
Website
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Specifications
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Tooling Specifications
Machine Weight
Power Requirements
Operating Environment
2Dual Servo Spin Welder Dimensions
Identification Numbers
Welder Model & Serial Number
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Connector Pinouts
Appendix a
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Base Interface Connector
Figure A-1Base Interface Connector
User I/O Connector
Signal Description Function
Slide Kit Connector
Pin Signal Description Function
Data Port Connector
Automation Wiring
Figure A-5Schematic of Operate and Abort
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Appendix B
Tooling
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Moment of Inertia
Explanation of Inertia
Tool and Fixture Design
Optional Features
Appendix C
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Upper Tool Vacuum
Figure C-1Upper Tool Vacuum System
Remote Touch Screen
Figure C-2 Remote Touch Screen Components
Dukane ISO
