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Dukane
403-570-01 user manual Maintenance
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Troubleshooting
Specification
Install
Dimension
Maintenance
Automation Wiring
Reset E-Stop
Unpacking and Setup
Faults
Signal Description Function
Page 87
Image 87
Section 10 - Maintenance
SECTION 10
Maintenance
Touch Screen Display
83
AC Power Cord
83
Maintenance
83
Dukane Manual Part No.
403-570-01
Page 81
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Contents
Dual Servo Spin Welder
Dukane Manual Part No
Revision History
Revision
Summary Date
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Dukane Dual Servo Spin Welder
Contents
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Introduction
Section
Dukane Manual Part No
Important User Information
Read This Manual First
Drawings and Tables
SVT042VR
Dual Servo Spin Welder Overview
Key Dual Servo Spin Welder Features
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Safety Considerations
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Caution
Health and Safety Tips
Run Switches
General Safety
Plastics Health Notice
Electrical Safety
Mechanical Safety
AC Power Receptacle
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Unpacking and Setup
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Qty Part Number
Unpacking Welder
Packing List
Work Area
Mounting Holes
Securing to Work Bench
Bench Capacity
Leveling
Tooling Hub & Fixture
Dimensions are in Inches mm
20-Amp 240V Figure
AC Power
User I/O Connector
Head Height Adjustment
Control Connectors
Base Interface Connector
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Display and Controls
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1Dual Servo Spin Welder Touch Screen Panel
Touch Screen Display
Emergency Stop Switch
Operational Switches
Data I/O Connector
Opti-Touch Run Switches
Brigtly Lit Red LEDs
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View Parts
Touch Screen Menus
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Screen Layout
RUN Mode
View Parts
Setup Menu
PRE-WELD Setup
Tool Setup
Trigger Position
TOP of Stroke Position
Pre-Spin Orientation Option
Part Pickup Option
Weld Setup
Weld Method Selection
Time Method
Distance Method
Rotation Method
Orientation Option
Energy Method
18Weld Torque Trigger Option Screen
Torque Trigger Option
POST-WELD Setup
Hold Setup
Constant Torque Option
22Hold Setup Screen for Distance Mode
25Process Limit Definitions Screen 1
Part Tests
28RUN Screen with Part Test Failed Button
Select Setup Tab
Tools Menu
Utilities Tab
Third tab is labeled System Setup and is shown in Figure
System Setup Tab
34Vertical Lower Limit Setup Screen with Set Position Button
35Password-Protected Screens and Menus
Setting Time and Date On Touch Screen
Parameter Value Range
Screen Parameter Name Min.Value Max.Value Resolution Units
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55-56
Machine Operation
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Base Interface Cable
Machine Setup
AC Power
Adjust Thruster Position on Column
Initialize Home Welder
Reset E-Stop
Turn Power on
Set Tool Parameters
Set Weld Process Parameters
Set Vertical Travel Lower Limit Position
Starting a Weld Cycle
Stopping a Weld Cycle
Setup Sheet
Dual Servo Spin Welder Setup Sheet
Optimizing Performance
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Material Considerations
Spin Welding Process
Surface Speed
Control Parameters
Average Weld Diameter inch
Rev/min
Speed
Spin
Weld Depth
Press Axial Speed
Part Size
Hold
Weld Diameter Machine Peak RPM
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Welder Data Export Software
Installation, Startup
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Hardware Software Requirements
Installation Startup, and Cable Connections
Part Data List
Part Data
Plot Data
Profile Graphs
File Write
Incoming Data
Spin Torque Setpoint
Servo and Debug
Welding Process
Troubleshooting
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Welding Process
Troubleshooting
Mechanical
Welder
Problem Symptom Possible Cause Recommended Solution
Faults
Message Description Cause Possible Solution Instructions
Message Description Cause Possible Solution
Time or number of rotations
Message Description Cause Possible Solution Errors
Message Description Cause Possible Solution
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Maintenance
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Maintenance
AC Power Cord
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Contacting Dukane
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Website
Contacting Dukane
Identify Equipment
Ultrasonics Division
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Specifications
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Operating Environment
Tooling Specifications
Machine Weight
Power Requirements
2Dual Servo Spin Welder Dimensions
Welder Model & Serial Number
Identification Numbers
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Appendix a
Connector Pinouts
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Figure A-1Base Interface Connector
Base Interface Connector
Signal Description Function
User I/O Connector
Pin Signal Description Function
Slide Kit Connector
Automation Wiring
Data Port Connector
Figure A-5Schematic of Operate and Abort
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Tooling
Appendix B
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Explanation of Inertia
Moment of Inertia
Tool and Fixture Design
Appendix C
Optional Features
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Figure C-1Upper Tool Vacuum System
Upper Tool Vacuum
Figure C-2 Remote Touch Screen Components
Remote Touch Screen
Dukane ISO
