Dukane 403-570-01 user manual User I/O Connector, Signal Description Function

Dual Servo Spin Welder User’s Manual

User I/O Connector

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The User I/O connector is a HD–15 connector located directly above the base interface connector on the rear of the thruster. The connector is shown in Figure 3–8. This connector provides access to signals for

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interfacing to custom automation equipment. The pin numbers for the connector are shown in Figure A–2. The pin assignments and signal descriptions are given in Table A-II.

Input signals, such as Vacuum On Sense, can be configured as sourcing or sinking using 24 VDC and Input Common. For example, to activate the Vacuum On Sense input, connect Input Common to ground and provide 24VDC on the input pin.

Outputs, such as Ready Status, are provided through relays rated at 1A@24VDC. Outputs provide contact closure to Output Common when active.

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Figure A–2User I/O Connector

Pin	Signal Description	Function
1	Top-Of-Stroke Status Output	ON when press is at Top-of-Stroke position
2	Vacuum On Output, Part Pickup	ON when welder calls for vacuum to be turned ON with Part Pickup mode
		enabled
3	Bad Part Status Output	ON when weld process is outside defined limits with Bad option enabled

4Suspect Part Status Output ON when weld process is outside defined limits with Suspect option enabled

5	Vacuum On Output, No Part	ON when welder calls for vacuum to be turned ON with Part Pickup mode
	Pickup	disabled
		(signal is deactivated if idle time between cycles is more than 5 minutes; one of
		the RUN SWITCHES must be turned on to reactivate signal)
6	Ready Status Output	ON when welder is ready to initiate a weld cycle
7	Output Common	Output Common connection
8	Fixture Clamp 1 (Right) Output	Function depends on configuration:
		Without slide or In/Out slide: ON at start of cycle; OFF at end of cycle
		With Left/Right slide: ON at start of cycle when slide is commanded to move to
		In (Right) position; OFF at the end of cycle..

9Fixture Clamp 2 (Left) Output Function depends on configuration:

Without slide or In/Out slide: not used

With Left/Right slide: ON at start of cycle when slide is commanded to move to Out (Left) position; OFF at the end of cycle

10	Spare Output 2	Not Used
11	Spare Output 3	Not Used
12	Vacuum On Sense Input	Activate when sufficient vacuum in upper tool has been detected
13	Automation Start Input	Activate to initiate a weld cycle (500 ms min..) with Start Type set to Automation
14	Input Common	Input Common Connection
15	Spare Input 1	Not Used

Table A-IIPin Assignments and Signal Description for the User I/O Connector

Page  98 Dukane Manual Part No. 403-570-01