Dual Servo Spin Welder User’s Manual
Table | Machine Display Messages |
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Message | Description |
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| Instructions |
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Activate both RUN | Resetting of machine at |
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startup or recovery requires |
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SWITCHES to reset |
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the activation of both optical |
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machine |
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| switches on base.. |
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Activate both RUN | Resetting of machine at |
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SWITCHES to reset | startup or recovery must be |
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machine after all motion | initiated when the spin tool |
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stops |
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| Faults |
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| Expected servo move was |
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| 1. | Check for obstructions to motion | |
Axis move aborted | Internal machine error |
| outside welder | ||||
not completed |
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| 2. | Contact DUKANE service | ||
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Home index edge not | Spin or vertical servo motor |
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internal index pulse(s) not | Internal machine error | Contact DUKANE service | |||||
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Improper servo operation | Servo controller error | Internal machine error | Contact DUKANE service | ||||
request |
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| Press thrust (force) was | 1. | Press is jogged in a way to |
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| produce a force on the parts |
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Jog thrust limit exceeded | exceeded during jogging |
| 1. Prevent press from applying a large | ||||
| larger than allowed in jog | ||||||
OR vertical servo runaway | operations OR servo |
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| force on the parts in jog mode | |||
| mode (most common cause) |
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detected |
| system entered runaway |
| 2. | Contact DUKANE service | ||
| 2. | Servo system feedback is | |||||
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| malfunctioning |
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Operator | Operator pressed | Reset | |||||
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| Sensor for upper tool | 1. No part present to pick up | 1. | Ensure part is present for pickup | ||
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| 2. | Check vacuum between part and tool | ||||
Part pickup not detected | vacuum not activated when | 2. Loss of vacuum between part | |||||
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| and tool |
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| tool wear) | |||
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Part presence not detected | Part presence sensor did | 1. | Part not present | 1. Ensure part is present | |||
not detect part | 2. | Problem with sensor | 2. | Troubleshoot sensing components | |||
RUN SWITCH(ES) | Optical switches on base | Switches were released after weld | Once weld cycle is started, ensure switches | ||||
were | cycle started but before the spin | remain activated until spin motor stops (i..e.. | |||||
released too soon | |||||||
weld cycle | motor stopped | at beginning of hold phase) | |||||
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Servo CPU no Idle before | Motor controller error | Internal machine error | Contact DUKANE service | ||||
Run |
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Servo CPU program error | Motor controller error | Internal machine error | Contact DUKANE service | ||||
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| 1. | Contact DUKANE for import | |
Servo database import | Servo tuning database | 1. | Import procedure problem |
| procedure | ||
2. | Cable problem | 2. Check that the correct cable is used | |||||
failed |
| import failed | |||||
| 3. | Machine component failure |
| and that it is securely connected | |||
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| 3. | Contact DUKANE service | |
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| Servo tuning data not | 1. Tooling inertia entered is | 1. Enter tooling inertia within limits stated | |||
Servo param select by |
| outside allowable range |
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found for the tooling inertia |
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inertia failed |
| 2. Servo tuning database is | 2. Contact DUKANE regarding importing | ||||
| entered | ||||||
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| missing |
| servo tuning database | ||
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| Slide did not move to the | 1. | Air pressure to slide too low | 1. | Increase air pressure | |
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| 2. | Slide limit switch improperly | ||||
Slide In timeout |
| commanded position within | 2. Adjust slide switch position | ||||
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| positioned | |||||
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| the allowable time |
| 3. Ensure slide can move freely | |||
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| 3. | Slide jammed | ||||
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Slide Out timeout | see Slide In timeout fault |
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Spin aborted |
| Weld cycle was aborted | Internal machine error | Contact DUKANE service | |||
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| Number of servo motor |
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Spin at travel limit | rotations has exceeded | Weld time or number of rotations | Reduce weld time, distance, or number of | ||||
controller counting | too large | rotations | |||||
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Page 76 | Dukane Manual Part No. |
