Manuals
/
Dukane
/
Power Tools
/
Welder
Dukane
403-570-01 user manual This page intentionally left blank
Models:
403-570-01
1
54
118
118
Download
118 pages
61.57 Kb
51
52
53
54
55
56
57
58
<
>
Troubleshooting
Specification
Install
Dimension
Maintenance
Automation Wiring
Reset E-Stop
Unpacking and Setup
Faults
Signal Description Function
Page 54
Image 54
Dual Servo Spin Welder User’s Manual
This page intentionally left blank
Page 48
Dukane Manual Part No.
403-570-01
Page 53
Page 55
Page 54
Image 54
Page 53
Page 55
Contents
Dual Servo Spin Welder
Dukane Manual Part No
Revision History
Revision
Summary Date
This page intentionally left blank
Contents
Dukane Dual Servo Spin Welder
This page intentionally left blank
Section
Introduction
Dukane Manual Part No
Important User Information
Read This Manual First
Drawings and Tables
Dual Servo Spin Welder Overview
SVT042VR
Key Dual Servo Spin Welder Features
This page intentionally left blank
Safety Considerations
This page intentionally left blank
Health and Safety Tips
Caution
Run Switches
General Safety
Plastics Health Notice
Electrical Safety
Mechanical Safety
AC Power Receptacle
This page intentionally left blank
Unpacking and Setup
This page intentionally left blank
Work Area
Unpacking Welder
Packing List
Qty Part Number
Leveling
Securing to Work Bench
Bench Capacity
Mounting Holes
Dimensions are in Inches mm
Tooling Hub & Fixture
AC Power
20-Amp 240V Figure
Base Interface Connector
Head Height Adjustment
Control Connectors
User I/O Connector
This page intentionally left blank
Display and Controls
This page intentionally left blank
Touch Screen Display
1Dual Servo Spin Welder Touch Screen Panel
Operational Switches
Emergency Stop Switch
Data I/O Connector
Opti-Touch Run Switches
Brigtly Lit Red LEDs
This page intentionally left blank
Touch Screen Menus
View Parts
This page intentionally left blank
RUN Mode
Screen Layout
View Parts
Setup Menu
PRE-WELD Setup
Tool Setup
TOP of Stroke Position
Trigger Position
Part Pickup Option
Pre-Spin Orientation Option
Weld Setup
Weld Method Selection
Time Method
Rotation Method
Distance Method
Energy Method
Orientation Option
Torque Trigger Option
18Weld Torque Trigger Option Screen
POST-WELD Setup
Hold Setup
Constant Torque Option
22Hold Setup Screen for Distance Mode
Part Tests
25Process Limit Definitions Screen 1
28RUN Screen with Part Test Failed Button
Select Setup Tab
Tools Menu
Utilities Tab
System Setup Tab
Third tab is labeled System Setup and is shown in Figure
34Vertical Lower Limit Setup Screen with Set Position Button
35Password-Protected Screens and Menus
Setting Time and Date On Touch Screen
Screen Parameter Name Min.Value Max.Value Resolution Units
Parameter Value Range
This page intentionally left blank
Machine Operation
55-56
This page intentionally left blank
Adjust Thruster Position on Column
Machine Setup
AC Power
Base Interface Cable
Set Tool Parameters
Reset E-Stop
Turn Power on
Initialize Home Welder
Set Vertical Travel Lower Limit Position
Set Weld Process Parameters
Starting a Weld Cycle
Setup Sheet
Stopping a Weld Cycle
Dual Servo Spin Welder Setup Sheet
Optimizing Performance
This page intentionally left blank
Spin Welding Process
Material Considerations
Control Parameters
Surface Speed
Spin
Rev/min
Speed
Average Weld Diameter inch
Press Axial Speed
Weld Depth
Part Size
Hold
Weld Diameter Machine Peak RPM
This page intentionally left blank
Installation, Startup
Welder Data Export Software
This page intentionally left blank
Installation Startup, and Cable Connections
Hardware Software Requirements
Part Data
Part Data List
Incoming Data
Profile Graphs
File Write
Plot Data
Servo and Debug
Spin Torque Setpoint
Troubleshooting
Welding Process
This page intentionally left blank
Troubleshooting
Welding Process
Welder
Mechanical
Problem Symptom Possible Cause Recommended Solution
Message Description Cause Possible Solution Instructions
Faults
Message Description Cause Possible Solution
Message Description Cause Possible Solution Errors
Time or number of rotations
Message Description Cause Possible Solution
This page intentionally left blank
Maintenance
This page intentionally left blank
AC Power Cord
Maintenance
This page intentionally left blank
Contacting Dukane
This page intentionally left blank
Ultrasonics Division
Contacting Dukane
Identify Equipment
Website
This page intentionally left blank
Specifications
This page intentionally left blank
Power Requirements
Tooling Specifications
Machine Weight
Operating Environment
2Dual Servo Spin Welder Dimensions
Identification Numbers
Welder Model & Serial Number
This page intentionally left blank
Connector Pinouts
Appendix a
This page intentionally left blank
Base Interface Connector
Figure A-1Base Interface Connector
User I/O Connector
Signal Description Function
Slide Kit Connector
Pin Signal Description Function
Data Port Connector
Automation Wiring
Figure A-5Schematic of Operate and Abort
This page intentionally left blank
Appendix B
Tooling
This page intentionally left blank
Moment of Inertia
Explanation of Inertia
Tool and Fixture Design
Optional Features
Appendix C
This page intentionally left blank
Upper Tool Vacuum
Figure C-1Upper Tool Vacuum System
Remote Touch Screen
Figure C-2 Remote Touch Screen Components
Dukane ISO
