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Emerson Process Management 1500 manual

Models: 1500

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Index

process variable 24 range 24

valve control 57, 58 mass flow measurement unit 20 measurement units 20

special 35 menu flowcharts 125 Modbus address 50

optional parameters and procedures 35 overshoot compensation 58, 64 parity 50

pre-configuration worksheet 2 pressure compensation 78 pressure measurement unit 22 protocol 50

required parameters and procedures 15 RS-485 parameters 50

saving to a file 5 sensor parameters 52 slug flow parameters 46 special measurement units 35 stop bits 50

temperature measurement unit 22 update rate 40

using Modbus 2 using ProLink II 2 valve control 56 variable mapping 51

volume flow measurement unit 21 Configuration files

upload and download 5 Configuration tools 2 Connecting to transmitter

from a host using RS-485 parameters 50 from ProLink II 6

serial port 5 USB port 5 Connection types 6 Conversion factor 36

Core processor components 121 LED 108 resistance test 109 troubleshooting 107 versions 1

Customer service 4 contacting 92

Cutoffs, configuration 38

D Damping

configuration 39

See also Added damping Default values 115 Density

calibration factors 17 cutoff 38

factor 77 measurement unit

configuration 22 list 22

Density calibration procedure 87 Device settings, configuration 52 Digital communications parameters,

configuration 49 Discrete input

assignment options 29 configuration 29

fill control 70 troubleshooting 93

Discrete output assignment options 28 configuration 26

fill control 59 polarity 28 valve control 57

troubleshooting 103 voltage levels 26

Documentation 1 Dosing

See Filling and dosing application Drive gain

erratic 107 excessive 106

E

Erratic drive gain 107

Events, configuration 45

Excessive drive gain 106

F

Fault action

mA output configuration 25 Fault alarm 47

Fault conditions 92 Fault handling

configuration 47 fault timeout 49 status alarm severity 47

132	Micro Motion® Model 1500 Transmitters with the Filling and Dosing Application

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Emerson Process Management 1500 manual

Contents

Configuration and Use Manual Configuration and Use ManualMicro Motion P/N 20002743, Rev. B OctoberPage Contents Configuration and Use ManualChapter 6 Optional Transmitter Configuration ContentsConfiguration and Use Manual Chapter 11 Troubleshooting ContentsAppendix D NE53 History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page Chapter Before You Begin1.2Safety 1.1OverviewBefore You Begin 1.6Planning the configuration1.5Communication tools 1.7Pre-configurationworksheet Configuration dataUsing ProLink Flowmeter Startup Required Configuration1.8Micro Motion customer service Connecting with ProLink II Software 2.3ProLink II configuration upload/downloadChapter 2.1Overview2.Open the File menu Required Configuration Figure 2-1 RS-485terminal connections to ModelFigure 2-2 RS-485network connections to Model Before You Begin8.If an error message appears Flowmeter Startup 3.2Applying powerChapter 3.1Overview3.3Performing a loop test Figure 3-1 ProLink II – Loop test procedure Using ProLinkRequired Configuration 3.4Trimming the milliamp outputFigure 3-2 ProLink II – mA output trim procedure 3.5Zeroing the flowmeter3.5.2Zero procedure 3.5.1Preparing for zeroFlowmeter Startup Figure 3-3 ProLink II – Flowmeter zero procedureFigure 3-4 Zero button – Flowmeter zero procedure 4.1Overview Required Transmitter ConfigurationChapter 4.2.1When to characterize Required Transmitter Configuration4.2Characterizing the flowmeter 4.2.2Characterization parametersDensity calibration factors Figure 4-4 Characterizing the flowmeter 4.2.3How to characterizeFlow calibration values 4.3Configuring the channels Table 4-2 Channel configuration optionsFigure 4-5 Configuring the channels Required Transmitter Configuration4.4Configuring the measurement units Figure 4-6 Configuring measurement unitsRequired Transmitter Configuration 4.4.1Mass flow unitsTable 4-3 Mass flow measurement units continued 4.4.2Volume flow unitsTable 4-4 Volume flow measurement units 4.4.4Temperature units Table 4-6 Temperature measurement units4.5Configuring the mA output 4.4.3Density units•Fault action and fault value •Last measured value timeoutFigure 4-7 Configuring the mA output Required Transmitter Configuration4.5.1Configuring the primary variable 4.5.2Configuring the mA output range LRV and URV4.5.3Configuring the AO cutoff Table 4-7 mA output process variable assignmentsTable 4-8 mA output fault actions and values 4.5.5Configuring added dampingRequired Transmitter Configuration Fault action4.6Configuring the discrete outputs ConfigurationMultiple damping parameters ExampleRequired Transmitter Configuration Output power supplyBefore You Begin Using ProLink Flowmeter Startup Required ConfigurationFigure 4-9 Configuring the discrete outputs Required Transmitter ConfigurationAssignment Condition4.7Configuring the discrete input 4.8Establishing a meter verification baselineView the trend chart for these initial tests. By default, the specification uncertainty limit is set at ±4.0%, which will avoid false Fail/Caution results over the entire range of specified process conditions. If you observe a structural integrity variation greater than 4% due to normal process conditions, you may adjust the specification uncertainty limit to match your process variation. To avoid false Fail/Caution results, it is advisable to set the specification uncertainty limit to approximately twice the variation due to the effect of normal process conditions Using the Transmitter Chapter5.1Overview 5.2Recording process variables5.4Viewing transmitter status and alarms 5.4.1Using the status LED5.4.2Using ProLink II software 5.3Viewing process variables5.5Using the totalizers and inventories Page Optional Transmitter Configuration 6.2Default valuesChapter 6.1Overview6.4.1About special measurement units 6.4.2Special mass flow unit6.4.3Special volume flow unit 6.4.4Special unit for gas6.5Configuring cutoffs Table 6-1 Cutoff default values6.5.1Cutoffs and volume flow 6.5.2Interaction with the AO cutoff6.6Configuring the damping values 6.6.1Damping and volume measurementOptional Transmitter Configuration Update rate16.6.3Interaction with the update rate 6.7Configuring the update rate6.8Configuring the flow direction parameter 6.7.1Effects of Special modeFor the effect of flow direction on the mA output Optional Transmitter Configuration ExampleOptional Transmitter Configuration ConfigurationExample Example6.9Configuring events 6.10Configuring slug flow limits and duration ExampleTable 6-4 Alarm severity levels 6.11Configuring fault handling6.11.1Changing status alarm severity Table 6-5 Status alarms and severity levels Optional Transmitter ConfigurationDefault Alarm code6.11.2Changing the fault timeout 6.12Configuring digital communications6.12.2Changing the Modbus address 6.12.3Changing the RS-485parameters6.13Configuring variable mapping Optional Transmitter Configuration6.12.4Changing the floating-pointbyte order Table 6-8 Byte order codes and byte orders6.15Configuring sensor parameters 6.14Configuring device settingsTable 6-9 Device settings Configuring the Filling and Dosing Application Chapter7.1About this chapter 7.2User interface requirements•The mA output on Channel A can function as Configuring the Filling and Dosing Application Using the TransmitterFiller Configuration Using the Filler7.3.1Purge 7.3.2Cleaning7.4Configuring the filling and dosing application Figure 7-3 Filling panel Configuring the Filling and Dosing Application Ensure that Enable 3 Position Valve is enabledTable 7-1 Output requirements and assignments Figure 7-4 Discrete IO panel7.4.1Flow source Configuration and Use ManualFigure 7-5 Analog Output panel Configuring the Filling and Dosing Application DefaultDefault Table 7-2 Flow sourcesTable 7-3 Filling control options continued 7.4.3Valve control parameters7.5Overshoot compensation Configuring the Filling and Dosing Application Close valve commandFigure 7-6 Overshoot compensation and flow Fixed Overshoot Comp7.5.1Configuring overshoot compensation 7.5.2Standard AOC calibration7.5.3Rolling AOC calibration Page Using the Filling and Dosing Application Chapter8.1About this chapter 8.2User interface requirements8.3.1Using the Run Filler window Figure 8-1 Run Filler windowUsing the Filling and Dosing Application Using the Transmitter Optional ConfigurationFiller Configuration Using the Filler8.3.2Using a discrete input Using the Filling and Dosing ApplicationTable 8-2 Fill Status fields Display/ControlUsing the Filling and Dosing Application Using the Transmitter Optional ConfigurationFiller Configuration Using the FillerUsing the Filling and Dosing Application 8.3.3Fill sequences with PAUSE and RESUMENormal operation Valve behavior with PAUSE/RESUME at x%Using the Filling and Dosing Application Using the Transmitter Optional ConfigurationFiller Configuration Using the FillerUsing the Filling and Dosing Application Normal operation100% Valve behavior with PAUSE/RESUME at x%Using the Filling and Dosing Application Using the Transmitter Optional ConfigurationFiller Configuration Using the FillerUsing the Filling and Dosing Application Normal operationFull flow Valve behavior with PAUSE/RESUME at x%Pressure Compensation Chapter9.1Overview 9.2Pressure compensation9.3Configuration 9.2.3Pressure measurement unitTable 9-1 Pressure measurement units Pressure CompensationTroubleshooting Defaults Configuration and Use ManualPressure Compensation CompensationPage Measurement Performance Chapter10.1Overview 10.2.1Meter verification10.2.2Meter validation and meter factors 10.2.3Calibration10.2.4Comparison and recommendations 10.3Performing meter verificationprocedure along the dotted line until Finish is clickedTools > Meter Verification > Structural Integrity MethodConfiguration and Use Manual ActualTransmitterMeasurement 10.4Performing meter validation⋅ ExternalStandard Example 10.5Performing density calibration10.5.1Preparing for density calibration Sensor requirements10.5.2Density calibration procedures Density calibration fluidsConfiguration and Use Manual 10.6Performing temperature calibration Figure 10-4 Temperature calibration – ProLinkTroubleshooting 11.2Guide to troubleshooting topicsTable 11-1 Troubleshooting topics and locations Troubleshooting11.3Micro Motion customer service 11.7Fault conditions11.4Transmitter does not operate 11.5Transmitter does not communicate11.8I/O problems Table 11-2 I/O problems and remediesTroubleshooting SymptomTable 11-2 I/O problems and remedies continued TroubleshootingSymptom Alarm priority11.10Status alarms Table 11-4 Status alarms and remediesTroubleshooting AlarmTable 11-4 Status alarms and remedies continued TroubleshootingAlarm codeTable 11-4 Status alarms and remedies continued TroubleshootingAlarm Troubleshooting11.11Checking process variables Troubleshooting SymptomTroubleshooting DefaultsTroubleshooting SymptomCause Possible remedyTable 11-6Meter fingerprinting data 11.13Troubleshooting filling problems11.12Meter fingerprinting 11.14Diagnosing wiring problems 11.14.1Checking the power supply wiring11.14.2Checking the sensor-to-transmitterwiring 11.14.3Checking grounding11.17Checking slug flow 11.14.4Checking for RF interference11.15Checking ProLink 11.20Checking the upper and lower range values 11.18Checking output saturation11.19Checking the flow measurement unit 11.21Checking the characterization 11.22Checking the calibration11.23Checking the test points 11.23.1Obtaining the test pointsTroubleshooting Table 11-7 Sensor pickoff values11.23.3Excessive drive gain Sensor111.23.4Erratic drive gain Table 11-9 Erratic drive gain causes and remedies11.23.5Low pickoff voltage 11.24Checking the core processorTroubleshooting 11.24.1Checking the core processor LEDLED behavior Condition11.24.2Core processor resistance test Figure 11-1 Core processor resistance test 11.25Checking sensor coils and RTDTable 11-13 Coils and test terminal pairs 11.25.24-wireremote installation Figure 11-2 Sensor pins – Standard core processor Figure 11-3 Sensor pins – Enhanced core processor8.Test terminal pairs as follows Default Values and Ranges Appendix AA.2 Default values and ranges Table A-1 Transmitter default values and rangesDefault Values and Ranges SettingDefault TypeDefault Values and Ranges SettingDefault TroubleshootingDefault Values and Ranges SettingDefault TypeInstallation Architectures and Components Appendix BB.2 Installation diagrams B.3 Component diagramsFigure B-1 Installation architectures Installation Architectures and ComponentsHazardous area 4-wireremote Safe areaInstallation Architectures and Components Diagramsfactory-supplied 4-wirecable Configuration and Use ManualFigure B-5 Power supply terminals Installation Architectures and Componentsfactory-supplied 4-wirecable User-suppliedorFigure B-6 Terminal configuration Installation Architectures and ComponentsDiagrams Transmitter Menus NE53 History IndexPage Menu Flowcharts Appendix CC.3 Flowcharts C.1 OverviewMenu Flowcharts Figure C-2 ProLink II operating menusFigure C-3 ProLink II configuration menu Menu FlowchartsDiagrams Configuration and Use ManualMenu Flowcharts FillingAppendix D NE53 HistoryD.1 Overview D.2 Software change historyPage Index NumericsPage Page Page S Safety Secondary variable Page Page 20002743 Micro Motion Inc. USAWorldwide Headquarters Micro Motion Europe