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Emerson Process Management 1500 manual Using the Filling and Dosing Application, Normal operation

Models: 1500

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Using the Filling and Dosing Application

Figure 8-6Fill sequences: Two-stage discrete fill, Open Secondary at 0%, Close Secondary First

Normal operation

100%

Valve behavior with PAUSE/RESUME at x%

x% before Primary Open

x% m%

m+x%

100%

x% after Primary Open, when m+x% < n%

0% m%

x% m+x%

100%

x% after Primary Open, when m+x% > n%

n% m+x% 100%

x% after Secondary Close

0% m%

n% x%

m+x% 100%

Configured values

Legend

•

Open Secondary: 0%

•

Primary valve

•

Open Primary: m%

•

Secondary valve

•

Close Secondary: n%

•

Flow

Using the Transmitter

Optional Configuration

Filler Configuration

Using the Filler

Configuration and Use Manual

Page 83

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Emerson Process Management 1500 manual Using the Filling and Dosing Application, Normal operation, Filler Configuration

Contents

P/N 20002743, Rev. B October Configuration and Use ManualConfiguration and Use Manual Micro MotionPage Configuration and Use Manual ContentsContents Chapter 6 Optional Transmitter ConfigurationConfiguration and Use Manual Contents Chapter 11 TroubleshootingAppendix D NE53 History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 1.1Overview ChapterBefore You Begin 1.2SafetyBefore You Begin 1.6Planning the configuration1.5Communication tools Required Configuration 1.7Pre-configurationworksheetConfiguration data Using ProLink Flowmeter Startup1.8Micro Motion customer service 2.1Overview Connecting with ProLink II Software2.3ProLink II configuration upload/download Chapter2.Open the File menu Before You Begin Required ConfigurationFigure 2-1 RS-485terminal connections to Model Figure 2-2 RS-485network connections to Model8.If an error message appears 3.1Overview Flowmeter Startup3.2Applying power Chapter3.3Performing a loop test 3.4Trimming the milliamp output Figure 3-1 ProLink II – Loop test procedureUsing ProLink Required Configuration3.5Zeroing the flowmeter Figure 3-2 ProLink II – mA output trim procedure3.5.1Preparing for zero 3.5.2Zero procedureFlowmeter Startup Figure 3-3 ProLink II – Flowmeter zero procedureFigure 3-4 Zero button – Flowmeter zero procedure 4.1Overview Required Transmitter ConfigurationChapter 4.2.2Characterization parameters 4.2.1When to characterizeRequired Transmitter Configuration 4.2Characterizing the flowmeterDensity calibration factors Figure 4-4 Characterizing the flowmeter 4.2.3How to characterizeFlow calibration values Required Transmitter Configuration 4.3Configuring the channelsTable 4-2 Channel configuration options Figure 4-5 Configuring the channels4.4.1Mass flow units 4.4Configuring the measurement unitsFigure 4-6 Configuring measurement units Required Transmitter ConfigurationTable 4-3 Mass flow measurement units continued 4.4.2Volume flow unitsTable 4-4 Volume flow measurement units 4.4.3Density units 4.4.4Temperature unitsTable 4-6 Temperature measurement units 4.5Configuring the mA outputRequired Transmitter Configuration •Fault action and fault value•Last measured value timeout Figure 4-7 Configuring the mA outputTable 4-7 mA output process variable assignments 4.5.1Configuring the primary variable4.5.2Configuring the mA output range LRV and URV 4.5.3Configuring the AO cutoffFault action Table 4-8 mA output fault actions and values4.5.5Configuring added damping Required Transmitter ConfigurationExample 4.6Configuring the discrete outputsConfiguration Multiple damping parametersRequired Configuration Required Transmitter ConfigurationOutput power supply Before You Begin Using ProLink Flowmeter StartupCondition Figure 4-9 Configuring the discrete outputsRequired Transmitter Configuration Assignment4.8Establishing a meter verification baseline 4.7Configuring the discrete inputView the trend chart for these initial tests. By default, the specification uncertainty limit is set at ±4.0%, which will avoid false Fail/Caution results over the entire range of specified process conditions. If you observe a structural integrity variation greater than 4% due to normal process conditions, you may adjust the specification uncertainty limit to match your process variation. To avoid false Fail/Caution results, it is advisable to set the specification uncertainty limit to approximately twice the variation due to the effect of normal process conditions 5.2Recording process variables Using the TransmitterChapter 5.1Overview5.3Viewing process variables 5.4Viewing transmitter status and alarms5.4.1Using the status LED 5.4.2Using ProLink II software5.5Using the totalizers and inventories Page 6.1Overview Optional Transmitter Configuration6.2Default values Chapter6.4.2Special mass flow unit 6.4.1About special measurement units6.4.4Special unit for gas 6.4.3Special volume flow unit6.5.2Interaction with the AO cutoff 6.5Configuring cutoffsTable 6-1 Cutoff default values 6.5.1Cutoffs and volume flowUpdate rate1 6.6Configuring the damping values6.6.1Damping and volume measurement Optional Transmitter Configuration6.7Configuring the update rate 6.6.3Interaction with the update rate6.7.1Effects of Special mode 6.8Configuring the flow direction parameterFor the effect of flow direction on the mA output Example Optional Transmitter ConfigurationExample Optional Transmitter ConfigurationConfiguration Example6.9Configuring events Example 6.10Configuring slug flow limits and durationTable 6-4 Alarm severity levels 6.11Configuring fault handling6.11.1Changing status alarm severity Alarm code Table 6-5 Status alarms and severity levelsOptional Transmitter Configuration Default6.12Configuring digital communications 6.11.2Changing the fault timeout6.12.3Changing the RS-485parameters 6.12.2Changing the Modbus addressTable 6-8 Byte order codes and byte orders 6.13Configuring variable mappingOptional Transmitter Configuration 6.12.4Changing the floating-pointbyte order6.15Configuring sensor parameters 6.14Configuring device settingsTable 6-9 Device settings 7.2User interface requirements Configuring the Filling and Dosing ApplicationChapter 7.1About this chapter•The mA output on Channel A can function as Using the Filler Configuring the Filling and Dosing ApplicationUsing the Transmitter Filler Configuration7.3.1Purge 7.3.2Cleaning7.4Configuring the filling and dosing application Figure 7-3 Filling panel Figure 7-4 Discrete IO panel Configuring the Filling and Dosing ApplicationEnsure that Enable 3 Position Valve is enabled Table 7-1 Output requirements and assignments7.4.1Flow source Configuration and Use ManualFigure 7-5 Analog Output panel Table 7-2 Flow sources Configuring the Filling and Dosing ApplicationDefault Default7.4.3Valve control parameters Table 7-3 Filling control options continued7.5Overshoot compensation Fixed Overshoot Comp Configuring the Filling and Dosing ApplicationClose valve command Figure 7-6 Overshoot compensation and flow7.5.2Standard AOC calibration 7.5.1Configuring overshoot compensation7.5.3Rolling AOC calibration Page 8.2User interface requirements Using the Filling and Dosing ApplicationChapter 8.1About this chapterFigure 8-1 Run Filler window 8.3.1Using the Run Filler windowUsing the Filler Using the Filling and Dosing ApplicationUsing the Transmitter Optional Configuration Filler ConfigurationDisplay/Control 8.3.2Using a discrete inputUsing the Filling and Dosing Application Table 8-2 Fill Status fieldsUsing the Filler Using the Filling and Dosing ApplicationUsing the Transmitter Optional Configuration Filler ConfigurationValve behavior with PAUSE/RESUME at x% Using the Filling and Dosing Application8.3.3Fill sequences with PAUSE and RESUME Normal operationUsing the Filler Using the Filling and Dosing ApplicationUsing the Transmitter Optional Configuration Filler ConfigurationValve behavior with PAUSE/RESUME at x% Using the Filling and Dosing ApplicationNormal operation 100%Using the Filler Using the Filling and Dosing ApplicationUsing the Transmitter Optional Configuration Filler ConfigurationValve behavior with PAUSE/RESUME at x% Using the Filling and Dosing ApplicationNormal operation Full flow9.2Pressure compensation Pressure CompensationChapter 9.1OverviewPressure Compensation 9.3Configuration9.2.3Pressure measurement unit Table 9-1 Pressure measurement unitsCompensation Troubleshooting DefaultsConfiguration and Use Manual Pressure CompensationPage 10.2.1Meter verification Measurement PerformanceChapter 10.1Overview10.2.3Calibration 10.2.2Meter validation and meter factors10.3Performing meter verification 10.2.4Comparison and recommendationsStructural Integrity Method procedure along the dotted lineuntil Finish is clicked Tools > Meter Verification >Configuration and Use Manual ActualTransmitterMeasurement 10.4Performing meter validation⋅ ExternalStandard Sensor requirements Example10.5Performing density calibration 10.5.1Preparing for density calibrationDensity calibration fluids 10.5.2Density calibration proceduresConfiguration and Use Manual Figure 10-4 Temperature calibration – ProLink 10.6Performing temperature calibrationTroubleshooting Troubleshooting11.2Guide to troubleshooting topics Table 11-1 Troubleshooting topics and locations11.5Transmitter does not communicate 11.3Micro Motion customer service11.7Fault conditions 11.4Transmitter does not operateSymptom 11.8I/O problemsTable 11-2 I/O problems and remedies TroubleshootingAlarm priority Table 11-2 I/O problems and remedies continuedTroubleshooting SymptomAlarm 11.10Status alarmsTable 11-4 Status alarms and remedies Troubleshootingcode Table 11-4 Status alarms and remedies continuedTroubleshooting AlarmTroubleshooting Table 11-4 Status alarms and remedies continuedTroubleshooting Alarm11.11Checking process variables Defaults TroubleshootingSymptom TroubleshootingPossible remedy TroubleshootingSymptom CauseTable 11-6Meter fingerprinting data 11.13Troubleshooting filling problems11.12Meter fingerprinting 11.14.3Checking grounding 11.14Diagnosing wiring problems11.14.1Checking the power supply wiring 11.14.2Checking the sensor-to-transmitterwiring11.17Checking slug flow 11.14.4Checking for RF interference11.15Checking ProLink 11.20Checking the upper and lower range values 11.18Checking output saturation11.19Checking the flow measurement unit 11.23.1Obtaining the test points 11.21Checking the characterization11.22Checking the calibration 11.23Checking the test pointsSensor1 TroubleshootingTable 11-7 Sensor pickoff values 11.23.3Excessive drive gain11.24Checking the core processor 11.23.4Erratic drive gainTable 11-9 Erratic drive gain causes and remedies 11.23.5Low pickoff voltageCondition Troubleshooting11.24.1Checking the core processor LED LED behavior11.24.2Core processor resistance test 11.25Checking sensor coils and RTD Figure 11-1 Core processor resistance testTable 11-13 Coils and test terminal pairs 11.25.24-wireremote installation Figure 11-3 Sensor pins – Enhanced core processor Figure 11-2 Sensor pins – Standard core processor8.Test terminal pairs as follows Table A-1 Transmitter default values and ranges Default Values and RangesAppendix A A.2 Default values and rangesType Default Values and RangesSetting DefaultTroubleshooting Default Values and RangesSetting DefaultType Default Values and RangesSetting DefaultB.3 Component diagrams Installation Architectures and ComponentsAppendix B B.2 Installation diagramsSafe area Figure B-1 Installation architecturesInstallation Architectures and Components Hazardous area 4-wireremoteConfiguration and Use Manual Installation Architectures and ComponentsDiagrams factory-supplied 4-wirecableUser-suppliedor Figure B-5 Power supply terminalsInstallation Architectures and Components factory-supplied 4-wirecableTransmitter Menus NE53 History Index Figure B-6 Terminal configurationInstallation Architectures and Components DiagramsPage C.1 Overview Menu FlowchartsAppendix C C.3 FlowchartsFigure C-2 ProLink II operating menus Menu FlowchartsConfiguration and Use Manual Figure C-3 ProLink II configuration menuMenu Flowcharts DiagramsFilling Menu FlowchartsD.2 Software change history Appendix DNE53 History D.1 OverviewPage Numerics IndexPage Page Page S Safety Secondary variable Page Page Micro Motion Europe 20002743Micro Motion Inc. USA Worldwide Headquarters