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Emerson Process Management 1500 Using the Filling and Dosing Application, Normal operation, 100%

Models: 1500

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Using the Filling and Dosing Application

Figure 8-5Fill sequences: Two-stage discrete fill, Open Secondary at 0%, Close Primary First

Normal operation

100%

Valve behavior with PAUSE/RESUME at x%

x% before Primary Open

x% m%

m+x%

100%

x% after Primary Open, when m+x% < n%

0% m%

x% m+x%

100%

x% after Primary Open, when m+x% > n%

n% m+x% 100%

x% after Primary Close

0% m%

n% x%

m+x% 100%

Configured values

Legend

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Open Secondary: 0%

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Primary valve

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Open Primary: m%

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Secondary valve

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Close Primary: n%

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Flow

74	Micro Motion® Model 1500 Transmitters with the Filling and Dosing Application

Page 82

Image 82

Emerson Process Management 1500 manual Using the Filling and Dosing Application, Normal operation, 100%

Contents

Micro Motion Configuration and Use ManualConfiguration and Use Manual P/N 20002743, Rev. B OctoberPage Contents Configuration and Use ManualChapter 6 Optional Transmitter Configuration ContentsConfiguration and Use Manual Chapter 11 Troubleshooting ContentsAppendix D NE53 History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 1.2Safety ChapterBefore You Begin 1.1Overview1.5Communication tools 1.6Planning the configurationBefore You Begin Using ProLink Flowmeter Startup 1.7Pre-configurationworksheetConfiguration data Required Configuration1.8Micro Motion customer service Chapter Connecting with ProLink II Software2.3ProLink II configuration upload/download 2.1Overview2.Open the File menu Figure 2-2 RS-485network connections to Model Required ConfigurationFigure 2-1 RS-485terminal connections to Model Before You Begin8.If an error message appears Chapter Flowmeter Startup3.2Applying power 3.1Overview3.3Performing a loop test Required Configuration Figure 3-1 ProLink II – Loop test procedureUsing ProLink 3.4Trimming the milliamp outputFigure 3-2 ProLink II – mA output trim procedure 3.5Zeroing the flowmeter3.5.2Zero procedure 3.5.1Preparing for zeroFigure 3-4 Zero button – Flowmeter zero procedure Figure 3-3 ProLink II – Flowmeter zero procedureFlowmeter Startup Chapter Required Transmitter Configuration4.1Overview 4.2Characterizing the flowmeter 4.2.1When to characterizeRequired Transmitter Configuration 4.2.2Characterization parametersDensity calibration factors Flow calibration values 4.2.3How to characterizeFigure 4-4 Characterizing the flowmeter Figure 4-5 Configuring the channels 4.3Configuring the channelsTable 4-2 Channel configuration options Required Transmitter ConfigurationRequired Transmitter Configuration 4.4Configuring the measurement unitsFigure 4-6 Configuring measurement units 4.4.1Mass flow unitsTable 4-4 Volume flow measurement units 4.4.2Volume flow unitsTable 4-3 Mass flow measurement units continued 4.5Configuring the mA output 4.4.4Temperature unitsTable 4-6 Temperature measurement units 4.4.3Density unitsFigure 4-7 Configuring the mA output •Fault action and fault value•Last measured value timeout Required Transmitter Configuration4.5.3Configuring the AO cutoff 4.5.1Configuring the primary variable4.5.2Configuring the mA output range LRV and URV Table 4-7 mA output process variable assignmentsRequired Transmitter Configuration Table 4-8 mA output fault actions and values4.5.5Configuring added damping Fault actionMultiple damping parameters 4.6Configuring the discrete outputsConfiguration ExampleBefore You Begin Using ProLink Flowmeter Startup Required Transmitter ConfigurationOutput power supply Required ConfigurationAssignment Figure 4-9 Configuring the discrete outputsRequired Transmitter Configuration Condition4.7Configuring the discrete input 4.8Establishing a meter verification baselineView the trend chart for these initial tests. By default, the specification uncertainty limit is set at ±4.0%, which will avoid false Fail/Caution results over the entire range of specified process conditions. If you observe a structural integrity variation greater than 4% due to normal process conditions, you may adjust the specification uncertainty limit to match your process variation. To avoid false Fail/Caution results, it is advisable to set the specification uncertainty limit to approximately twice the variation due to the effect of normal process conditions 5.1Overview Using the TransmitterChapter 5.2Recording process variables5.4.2Using ProLink II software 5.4Viewing transmitter status and alarms5.4.1Using the status LED 5.3Viewing process variables5.5Using the totalizers and inventories Page Chapter Optional Transmitter Configuration6.2Default values 6.1Overview6.4.1About special measurement units 6.4.2Special mass flow unit6.4.3Special volume flow unit 6.4.4Special unit for gas6.5.1Cutoffs and volume flow 6.5Configuring cutoffsTable 6-1 Cutoff default values 6.5.2Interaction with the AO cutoffOptional Transmitter Configuration 6.6Configuring the damping values6.6.1Damping and volume measurement Update rate16.6.3Interaction with the update rate 6.7Configuring the update rate6.8Configuring the flow direction parameter 6.7.1Effects of Special modeFor the effect of flow direction on the mA output Optional Transmitter Configuration ExampleExample Optional Transmitter ConfigurationConfiguration Example6.9Configuring events 6.10Configuring slug flow limits and duration Example6.11.1Changing status alarm severity 6.11Configuring fault handlingTable 6-4 Alarm severity levels Default Table 6-5 Status alarms and severity levelsOptional Transmitter Configuration Alarm code6.11.2Changing the fault timeout 6.12Configuring digital communications6.12.2Changing the Modbus address 6.12.3Changing the RS-485parameters6.12.4Changing the floating-pointbyte order 6.13Configuring variable mappingOptional Transmitter Configuration Table 6-8 Byte order codes and byte ordersTable 6-9 Device settings 6.14Configuring device settings6.15Configuring sensor parameters 7.1About this chapter Configuring the Filling and Dosing ApplicationChapter 7.2User interface requirements•The mA output on Channel A can function as Filler Configuration Configuring the Filling and Dosing ApplicationUsing the Transmitter Using the Filler7.4Configuring the filling and dosing application 7.3.2Cleaning7.3.1Purge Figure 7-3 Filling panel Table 7-1 Output requirements and assignments Configuring the Filling and Dosing ApplicationEnsure that Enable 3 Position Valve is enabled Figure 7-4 Discrete IO panelFigure 7-5 Analog Output panel Configuration and Use Manual7.4.1Flow source Default Configuring the Filling and Dosing ApplicationDefault Table 7-2 Flow sourcesTable 7-3 Filling control options continued 7.4.3Valve control parameters7.5Overshoot compensation Figure 7-6 Overshoot compensation and flow Configuring the Filling and Dosing ApplicationClose valve command Fixed Overshoot Comp7.5.1Configuring overshoot compensation 7.5.2Standard AOC calibration7.5.3Rolling AOC calibration Page 8.1About this chapter Using the Filling and Dosing ApplicationChapter 8.2User interface requirements8.3.1Using the Run Filler window Figure 8-1 Run Filler windowFiller Configuration Using the Filling and Dosing ApplicationUsing the Transmitter Optional Configuration Using the FillerTable 8-2 Fill Status fields 8.3.2Using a discrete inputUsing the Filling and Dosing Application Display/ControlFiller Configuration Using the Filling and Dosing ApplicationUsing the Transmitter Optional Configuration Using the FillerNormal operation Using the Filling and Dosing Application8.3.3Fill sequences with PAUSE and RESUME Valve behavior with PAUSE/RESUME at x%Filler Configuration Using the Filling and Dosing ApplicationUsing the Transmitter Optional Configuration Using the Filler100% Using the Filling and Dosing ApplicationNormal operation Valve behavior with PAUSE/RESUME at x%Filler Configuration Using the Filling and Dosing ApplicationUsing the Transmitter Optional Configuration Using the FillerFull flow Using the Filling and Dosing ApplicationNormal operation Valve behavior with PAUSE/RESUME at x%9.1Overview Pressure CompensationChapter 9.2Pressure compensationTable 9-1 Pressure measurement units 9.3Configuration9.2.3Pressure measurement unit Pressure CompensationPressure Compensation Troubleshooting DefaultsConfiguration and Use Manual CompensationPage 10.1Overview Measurement PerformanceChapter 10.2.1Meter verification10.2.2Meter validation and meter factors 10.2.3Calibration10.2.4Comparison and recommendations 10.3Performing meter verificationTools > Meter Verification > procedure along the dotted lineuntil Finish is clicked Structural Integrity MethodConfiguration and Use Manual ⋅ ExternalStandard 10.4Performing meter validationActualTransmitterMeasurement 10.5.1Preparing for density calibration Example10.5Performing density calibration Sensor requirements10.5.2Density calibration procedures Density calibration fluidsConfiguration and Use Manual 10.6Performing temperature calibration Figure 10-4 Temperature calibration – ProLinkTable 11-1 Troubleshooting topics and locations Troubleshooting11.2Guide to troubleshooting topics Troubleshooting11.4Transmitter does not operate 11.3Micro Motion customer service11.7Fault conditions 11.5Transmitter does not communicateTroubleshooting 11.8I/O problemsTable 11-2 I/O problems and remedies SymptomSymptom Table 11-2 I/O problems and remedies continuedTroubleshooting Alarm priorityTroubleshooting 11.10Status alarmsTable 11-4 Status alarms and remedies AlarmAlarm Table 11-4 Status alarms and remedies continuedTroubleshooting codeAlarm Table 11-4 Status alarms and remedies continuedTroubleshooting Troubleshooting11.11Checking process variables Troubleshooting TroubleshootingSymptom DefaultsCause TroubleshootingSymptom Possible remedy11.12Meter fingerprinting 11.13Troubleshooting filling problemsTable 11-6Meter fingerprinting data 11.14.2Checking the sensor-to-transmitterwiring 11.14Diagnosing wiring problems11.14.1Checking the power supply wiring 11.14.3Checking grounding11.15Checking ProLink 11.14.4Checking for RF interference11.17Checking slug flow 11.19Checking the flow measurement unit 11.18Checking output saturation11.20Checking the upper and lower range values 11.23Checking the test points 11.21Checking the characterization11.22Checking the calibration 11.23.1Obtaining the test points11.23.3Excessive drive gain TroubleshootingTable 11-7 Sensor pickoff values Sensor111.23.5Low pickoff voltage 11.23.4Erratic drive gainTable 11-9 Erratic drive gain causes and remedies 11.24Checking the core processorLED behavior Troubleshooting11.24.1Checking the core processor LED Condition11.24.2Core processor resistance test Figure 11-1 Core processor resistance test 11.25Checking sensor coils and RTDTable 11-13 Coils and test terminal pairs 11.25.24-wireremote installation Figure 11-2 Sensor pins – Standard core processor Figure 11-3 Sensor pins – Enhanced core processor8.Test terminal pairs as follows A.2 Default values and ranges Default Values and RangesAppendix A Table A-1 Transmitter default values and rangesDefault Default Values and RangesSetting TypeDefault Default Values and RangesSetting TroubleshootingDefault Default Values and RangesSetting TypeB.2 Installation diagrams Installation Architectures and ComponentsAppendix B B.3 Component diagramsHazardous area 4-wireremote Figure B-1 Installation architecturesInstallation Architectures and Components Safe areafactory-supplied 4-wirecable Installation Architectures and ComponentsDiagrams Configuration and Use Manualfactory-supplied 4-wirecable Figure B-5 Power supply terminalsInstallation Architectures and Components User-suppliedorDiagrams Figure B-6 Terminal configurationInstallation Architectures and Components Transmitter Menus NE53 History IndexPage C.3 Flowcharts Menu FlowchartsAppendix C C.1 OverviewMenu Flowcharts Figure C-2 ProLink II operating menusDiagrams Figure C-3 ProLink II configuration menuMenu Flowcharts Configuration and Use ManualMenu Flowcharts FillingD.1 Overview Appendix DNE53 History D.2 Software change historyPage Index NumericsPage Page Page S Safety Secondary variable Page 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