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Emerson Process Management 1500 manual Using the Filling and Dosing Application, Normal operation

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Using the Filling and Dosing Application

Figure 8-4Fill sequences: Two-stage discrete fill, Open Primary at 0%, Close Secondary first

Normal operation

100%

Valve behavior with PAUSE/RESUME at x%

x% before Secondary Open

x% m%

m+x%

100%

x% after Secondary Open, when m+x% < n%

0% m%

x% m+x%

100%

x% after Secondary Open, when m+x% > n%

0% m%

n% m+x% 100%

x% after Secondary Close

0% m%

n% x%

m+x% 100%

Configured values

Legend

•

Open Primary: 0%

•

Primary valve

•

Open Secondary: m%

•

Secondary valve

•

Close Secondary: n%

•

Flow

Using the Transmitter

Optional Configuration

Filler Configuration

Using the Filler

Configuration and Use Manual

Page 81

Image 81

Emerson Process Management 1500 manual Using the Filling and Dosing Application, Normal operation, Filler Configuration

Contents

Configuration and Use Manual Configuration and Use ManualMicro Motion P/N 20002743, Rev. B OctoberPage Configuration and Use Manual ContentsContents Chapter 6 Optional Transmitter ConfigurationConfiguration and Use Manual Contents Chapter 11 TroubleshootingAppendix D NE53 History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page Before You Begin Chapter1.2Safety 1.1Overview1.6Planning the configuration 1.5Communication toolsBefore You Begin Configuration data 1.7Pre-configurationworksheetUsing ProLink Flowmeter Startup Required Configuration1.8Micro Motion customer service 2.3ProLink II configuration upload/download Connecting with ProLink II SoftwareChapter 2.1Overview2.Open the File menu Figure 2-1 RS-485terminal connections to Model Required ConfigurationFigure 2-2 RS-485network connections to Model Before You Begin8.If an error message appears 3.2Applying power Flowmeter StartupChapter 3.1Overview3.3Performing a loop test Using ProLink Figure 3-1 ProLink II – Loop test procedureRequired Configuration 3.4Trimming the milliamp output3.5Zeroing the flowmeter Figure 3-2 ProLink II – mA output trim procedure3.5.1Preparing for zero 3.5.2Zero procedureFigure 3-3 ProLink II – Flowmeter zero procedure Figure 3-4 Zero button – Flowmeter zero procedureFlowmeter Startup Required Transmitter Configuration Chapter4.1Overview Required Transmitter Configuration 4.2.1When to characterize4.2Characterizing the flowmeter 4.2.2Characterization parametersDensity calibration factors 4.2.3How to characterize Flow calibration valuesFigure 4-4 Characterizing the flowmeter Table 4-2 Channel configuration options 4.3Configuring the channelsFigure 4-5 Configuring the channels Required Transmitter ConfigurationFigure 4-6 Configuring measurement units 4.4Configuring the measurement unitsRequired Transmitter Configuration 4.4.1Mass flow units4.4.2Volume flow units Table 4-4 Volume flow measurement unitsTable 4-3 Mass flow measurement units continued Table 4-6 Temperature measurement units 4.4.4Temperature units4.5Configuring the mA output 4.4.3Density units•Last measured value timeout •Fault action and fault valueFigure 4-7 Configuring the mA output Required Transmitter Configuration4.5.2Configuring the mA output range LRV and URV 4.5.1Configuring the primary variable4.5.3Configuring the AO cutoff Table 4-7 mA output process variable assignments4.5.5Configuring added damping Table 4-8 mA output fault actions and valuesRequired Transmitter Configuration Fault actionConfiguration 4.6Configuring the discrete outputsMultiple damping parameters ExampleOutput power supply Required Transmitter ConfigurationBefore You Begin Using ProLink Flowmeter Startup Required ConfigurationRequired Transmitter Configuration Figure 4-9 Configuring the discrete outputsAssignment Condition4.8Establishing a meter verification baseline 4.7Configuring the discrete inputView the trend chart for these initial tests. By default, the specification uncertainty limit is set at ±4.0%, which will avoid false Fail/Caution results over the entire range of specified process conditions. If you observe a structural integrity variation greater than 4% due to normal process conditions, you may adjust the specification uncertainty limit to match your process variation. To avoid false Fail/Caution results, it is advisable to set the specification uncertainty limit to approximately twice the variation due to the effect of normal process conditions Chapter Using the Transmitter5.1Overview 5.2Recording process variables5.4.1Using the status LED 5.4Viewing transmitter status and alarms5.4.2Using ProLink II software 5.3Viewing process variables5.5Using the totalizers and inventories Page 6.2Default values Optional Transmitter ConfigurationChapter 6.1Overview6.4.2Special mass flow unit 6.4.1About special measurement units6.4.4Special unit for gas 6.4.3Special volume flow unitTable 6-1 Cutoff default values 6.5Configuring cutoffs6.5.1Cutoffs and volume flow 6.5.2Interaction with the AO cutoff6.6.1Damping and volume measurement 6.6Configuring the damping valuesOptional Transmitter Configuration Update rate16.7Configuring the update rate 6.6.3Interaction with the update rate6.7.1Effects of Special mode 6.8Configuring the flow direction parameterFor the effect of flow direction on the mA output Example Optional Transmitter ConfigurationConfiguration Optional Transmitter ConfigurationExample Example6.9Configuring events Example 6.10Configuring slug flow limits and duration6.11Configuring fault handling 6.11.1Changing status alarm severityTable 6-4 Alarm severity levels Optional Transmitter Configuration Table 6-5 Status alarms and severity levelsDefault Alarm code6.12Configuring digital communications 6.11.2Changing the fault timeout6.12.3Changing the RS-485parameters 6.12.2Changing the Modbus addressOptional Transmitter Configuration 6.13Configuring variable mapping6.12.4Changing the floating-pointbyte order Table 6-8 Byte order codes and byte orders6.14Configuring device settings Table 6-9 Device settings6.15Configuring sensor parameters Chapter Configuring the Filling and Dosing Application7.1About this chapter 7.2User interface requirements•The mA output on Channel A can function as Using the Transmitter Configuring the Filling and Dosing ApplicationFiller Configuration Using the Filler7.3.2Cleaning 7.4Configuring the filling and dosing application7.3.1Purge Figure 7-3 Filling panel Ensure that Enable 3 Position Valve is enabled Configuring the Filling and Dosing ApplicationTable 7-1 Output requirements and assignments Figure 7-4 Discrete IO panelConfiguration and Use Manual Figure 7-5 Analog Output panel7.4.1Flow source Default Configuring the Filling and Dosing ApplicationDefault Table 7-2 Flow sources7.4.3Valve control parameters Table 7-3 Filling control options continued7.5Overshoot compensation Close valve command Configuring the Filling and Dosing ApplicationFigure 7-6 Overshoot compensation and flow Fixed Overshoot Comp7.5.2Standard AOC calibration 7.5.1Configuring overshoot compensation7.5.3Rolling AOC calibration Page Chapter Using the Filling and Dosing Application8.1About this chapter 8.2User interface requirementsFigure 8-1 Run Filler window 8.3.1Using the Run Filler windowUsing the Transmitter Optional Configuration Using the Filling and Dosing ApplicationFiller Configuration Using the FillerUsing the Filling and Dosing Application 8.3.2Using a discrete inputTable 8-2 Fill Status fields Display/ControlUsing the Transmitter Optional Configuration Using the Filling and Dosing ApplicationFiller Configuration Using the Filler8.3.3Fill sequences with PAUSE and RESUME Using the Filling and Dosing ApplicationNormal operation Valve behavior with PAUSE/RESUME at x%Using the Transmitter Optional Configuration Using the Filling and Dosing ApplicationFiller Configuration Using the FillerNormal operation Using the Filling and Dosing Application100% Valve behavior with PAUSE/RESUME at x%Using the Transmitter Optional Configuration Using the Filling and Dosing ApplicationFiller Configuration Using the FillerNormal operation Using the Filling and Dosing ApplicationFull flow Valve behavior with PAUSE/RESUME at x%Chapter Pressure Compensation9.1Overview 9.2Pressure compensation9.2.3Pressure measurement unit 9.3ConfigurationTable 9-1 Pressure measurement units Pressure CompensationConfiguration and Use Manual Troubleshooting DefaultsPressure Compensation CompensationPage Chapter Measurement Performance10.1Overview 10.2.1Meter verification10.2.3Calibration 10.2.2Meter validation and meter factors10.3Performing meter verification 10.2.4Comparison and recommendationsuntil Finish is clicked procedure along the dotted lineTools > Meter Verification > Structural Integrity MethodConfiguration and Use Manual 10.4Performing meter validation ⋅ ExternalStandardActualTransmitterMeasurement 10.5Performing density calibration Example10.5.1Preparing for density calibration Sensor requirementsDensity calibration fluids 10.5.2Density calibration proceduresConfiguration and Use Manual Figure 10-4 Temperature calibration – ProLink 10.6Performing temperature calibration11.2Guide to troubleshooting topics TroubleshootingTable 11-1 Troubleshooting topics and locations Troubleshooting11.7Fault conditions 11.3Micro Motion customer service11.4Transmitter does not operate 11.5Transmitter does not communicateTable 11-2 I/O problems and remedies 11.8I/O problemsTroubleshooting SymptomTroubleshooting Table 11-2 I/O problems and remedies continuedSymptom Alarm priorityTable 11-4 Status alarms and remedies 11.10Status alarmsTroubleshooting AlarmTroubleshooting Table 11-4 Status alarms and remedies continuedAlarm codeTroubleshooting Table 11-4 Status alarms and remedies continuedAlarm Troubleshooting11.11Checking process variables Symptom TroubleshootingTroubleshooting DefaultsSymptom TroubleshootingCause Possible remedy11.13Troubleshooting filling problems 11.12Meter fingerprintingTable 11-6Meter fingerprinting data 11.14.1Checking the power supply wiring 11.14Diagnosing wiring problems11.14.2Checking the sensor-to-transmitterwiring 11.14.3Checking grounding11.14.4Checking for RF interference 11.15Checking ProLink11.17Checking slug flow 11.18Checking output saturation 11.19Checking the flow measurement unit11.20Checking the upper and lower range values 11.22Checking the calibration 11.21Checking the characterization11.23Checking the test points 11.23.1Obtaining the test pointsTable 11-7 Sensor pickoff values Troubleshooting11.23.3Excessive drive gain Sensor1Table 11-9 Erratic drive gain causes and remedies 11.23.4Erratic drive gain11.23.5Low pickoff voltage 11.24Checking the core processor11.24.1Checking the core processor LED TroubleshootingLED behavior Condition11.24.2Core processor resistance test 11.25Checking sensor coils and RTD Figure 11-1 Core processor resistance testTable 11-13 Coils and test terminal pairs 11.25.24-wireremote installation Figure 11-3 Sensor pins – Enhanced core processor Figure 11-2 Sensor pins – Standard core processor8.Test terminal pairs as follows Appendix A Default Values and RangesA.2 Default values and ranges Table A-1 Transmitter default values and rangesSetting Default Values and RangesDefault TypeSetting Default Values and RangesDefault TroubleshootingSetting Default Values and RangesDefault TypeAppendix B Installation Architectures and ComponentsB.2 Installation diagrams B.3 Component diagramsInstallation Architectures and Components Figure B-1 Installation architecturesHazardous area 4-wireremote Safe areaDiagrams Installation Architectures and Componentsfactory-supplied 4-wirecable Configuration and Use ManualInstallation Architectures and Components Figure B-5 Power supply terminalsfactory-supplied 4-wirecable User-suppliedorInstallation Architectures and Components Figure B-6 Terminal configurationDiagrams Transmitter Menus NE53 History IndexPage Appendix C Menu FlowchartsC.3 Flowcharts C.1 OverviewFigure C-2 ProLink II operating menus Menu FlowchartsMenu Flowcharts Figure C-3 ProLink II configuration menuDiagrams Configuration and Use ManualFilling Menu FlowchartsNE53 History Appendix DD.1 Overview D.2 Software change historyPage Numerics IndexPage Page Page S Safety Secondary variable Page Page 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