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Emerson Process Management
1500 manual
Models:
1500
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Troubleshooting
Specifications
Install
Error codes
B.3 Component diagrams
Configuration and Use Manual
Connecting with ProLink II Software
11.8I/O problems
Close valve command
1 ProLink II – Loop test procedure
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Micro Motion
®
Model 1500 Transmitters with the Filling and Dosing Application
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Page 9
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Contents
Configuration and Use Manual
Configuration and Use Manual
Micro Motion
P/N 20002743, Rev. B October
Page
Contents
Configuration and Use Manual
Chapter 6 Optional Transmitter Configuration
Contents
Configuration and Use Manual
Chapter 11 Troubleshooting
Contents
Appendix D NE53 History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page
Chapter
Before You Begin
1.2Safety
1.1Overview
Before You Begin
1.6Planning the configuration
1.5Communication tools
1.7Pre-configurationworksheet
Configuration data
Using ProLink Flowmeter Startup
Required Configuration
1.8Micro Motion customer service
Connecting with ProLink II Software
2.3ProLink II configuration upload/download
Chapter
2.1Overview
2.Open the File menu
Required Configuration
Figure 2-1 RS-485terminal connections to Model
Figure 2-2 RS-485network connections to Model
Before You Begin
8.If an error message appears
Flowmeter Startup
3.2Applying power
Chapter
3.1Overview
3.3Performing a loop test
Figure 3-1 ProLink II – Loop test procedure
Using ProLink
Required Configuration
3.4Trimming the milliamp output
Figure 3-2 ProLink II – mA output trim procedure
3.5Zeroing the flowmeter
3.5.2Zero procedure
3.5.1Preparing for zero
Flowmeter Startup
Figure 3-3 ProLink II – Flowmeter zero procedure
Figure 3-4 Zero button – Flowmeter zero procedure
4.1Overview
Required Transmitter Configuration
Chapter
4.2.1When to characterize
Required Transmitter Configuration
4.2Characterizing the flowmeter
4.2.2Characterization parameters
Density calibration factors
Figure 4-4 Characterizing the flowmeter
4.2.3How to characterize
Flow calibration values
4.3Configuring the channels
Table 4-2 Channel configuration options
Figure 4-5 Configuring the channels
Required Transmitter Configuration
4.4Configuring the measurement units
Figure 4-6 Configuring measurement units
Required Transmitter Configuration
4.4.1Mass flow units
Table 4-3 Mass flow measurement units continued
4.4.2Volume flow units
Table 4-4 Volume flow measurement units
4.4.4Temperature units
Table 4-6 Temperature measurement units
4.5Configuring the mA output
4.4.3Density units
•Fault action and fault value
•Last measured value timeout
Figure 4-7 Configuring the mA output
Required Transmitter Configuration
4.5.1Configuring the primary variable
4.5.2Configuring the mA output range LRV and URV
4.5.3Configuring the AO cutoff
Table 4-7 mA output process variable assignments
Table 4-8 mA output fault actions and values
4.5.5Configuring added damping
Required Transmitter Configuration
Fault action
4.6Configuring the discrete outputs
Configuration
Multiple damping parameters
Example
Required Transmitter Configuration
Output power supply
Before You Begin Using ProLink Flowmeter Startup
Required Configuration
Figure 4-9 Configuring the discrete outputs
Required Transmitter Configuration
Assignment
Condition
4.7Configuring the discrete input
4.8Establishing a meter verification baseline
View the trend chart for these initial tests. By default, the specification uncertainty limit is set at ±4.0%, which will avoid false Fail/Caution results over the entire range of specified process conditions. If you observe a structural integrity variation greater than 4% due to normal process conditions, you may adjust the specification uncertainty limit to match your process variation. To avoid false Fail/Caution results, it is advisable to set the specification uncertainty limit to approximately twice the variation due to the effect of normal process conditions
Using the Transmitter
Chapter
5.1Overview
5.2Recording process variables
5.4Viewing transmitter status and alarms
5.4.1Using the status LED
5.4.2Using ProLink II software
5.3Viewing process variables
5.5Using the totalizers and inventories
Page
Optional Transmitter Configuration
6.2Default values
Chapter
6.1Overview
6.4.1About special measurement units
6.4.2Special mass flow unit
6.4.3Special volume flow unit
6.4.4Special unit for gas
6.5Configuring cutoffs
Table 6-1 Cutoff default values
6.5.1Cutoffs and volume flow
6.5.2Interaction with the AO cutoff
6.6Configuring the damping values
6.6.1Damping and volume measurement
Optional Transmitter Configuration
Update rate1
6.6.3Interaction with the update rate
6.7Configuring the update rate
6.8Configuring the flow direction parameter
6.7.1Effects of Special mode
For the effect of flow direction on the mA output
Optional Transmitter Configuration
Example
Optional Transmitter Configuration
Configuration
Example
Example
6.9Configuring events
6.10Configuring slug flow limits and duration
Example
Table 6-4 Alarm severity levels
6.11Configuring fault handling
6.11.1Changing status alarm severity
Table 6-5 Status alarms and severity levels
Optional Transmitter Configuration
Default
Alarm code
6.11.2Changing the fault timeout
6.12Configuring digital communications
6.12.2Changing the Modbus address
6.12.3Changing the RS-485parameters
6.13Configuring variable mapping
Optional Transmitter Configuration
6.12.4Changing the floating-pointbyte order
Table 6-8 Byte order codes and byte orders
6.15Configuring sensor parameters
6.14Configuring device settings
Table 6-9 Device settings
Configuring the Filling and Dosing Application
Chapter
7.1About this chapter
7.2User interface requirements
•The mA output on Channel A can function as
Configuring the Filling and Dosing Application
Using the Transmitter
Filler Configuration
Using the Filler
7.3.1Purge
7.3.2Cleaning
7.4Configuring the filling and dosing application
Figure 7-3 Filling panel
Configuring the Filling and Dosing Application
Ensure that Enable 3 Position Valve is enabled
Table 7-1 Output requirements and assignments
Figure 7-4 Discrete IO panel
7.4.1Flow source
Configuration and Use Manual
Figure 7-5 Analog Output panel
Configuring the Filling and Dosing Application
Default
Default
Table 7-2 Flow sources
Table 7-3 Filling control options continued
7.4.3Valve control parameters
7.5Overshoot compensation
Configuring the Filling and Dosing Application
Close valve command
Figure 7-6 Overshoot compensation and flow
Fixed Overshoot Comp
7.5.1Configuring overshoot compensation
7.5.2Standard AOC calibration
7.5.3Rolling AOC calibration
Page
Using the Filling and Dosing Application
Chapter
8.1About this chapter
8.2User interface requirements
8.3.1Using the Run Filler window
Figure 8-1 Run Filler window
Using the Filling and Dosing Application
Using the Transmitter Optional Configuration
Filler Configuration
Using the Filler
8.3.2Using a discrete input
Using the Filling and Dosing Application
Table 8-2 Fill Status fields
Display/Control
Using the Filling and Dosing Application
Using the Transmitter Optional Configuration
Filler Configuration
Using the Filler
Using the Filling and Dosing Application
8.3.3Fill sequences with PAUSE and RESUME
Normal operation
Valve behavior with PAUSE/RESUME at x%
Using the Filling and Dosing Application
Using the Transmitter Optional Configuration
Filler Configuration
Using the Filler
Using the Filling and Dosing Application
Normal operation
100%
Valve behavior with PAUSE/RESUME at x%
Using the Filling and Dosing Application
Using the Transmitter Optional Configuration
Filler Configuration
Using the Filler
Using the Filling and Dosing Application
Normal operation
Full flow
Valve behavior with PAUSE/RESUME at x%
Pressure Compensation
Chapter
9.1Overview
9.2Pressure compensation
9.3Configuration
9.2.3Pressure measurement unit
Table 9-1 Pressure measurement units
Pressure Compensation
Troubleshooting Defaults
Configuration and Use Manual
Pressure Compensation
Compensation
Page
Measurement Performance
Chapter
10.1Overview
10.2.1Meter verification
10.2.2Meter validation and meter factors
10.2.3Calibration
10.2.4Comparison and recommendations
10.3Performing meter verification
procedure along the dotted line
until Finish is clicked
Tools > Meter Verification >
Structural Integrity Method
Configuration and Use Manual
ActualTransmitterMeasurement
10.4Performing meter validation
⋅ ExternalStandard
Example
10.5Performing density calibration
10.5.1Preparing for density calibration
Sensor requirements
10.5.2Density calibration procedures
Density calibration fluids
Configuration and Use Manual
10.6Performing temperature calibration
Figure 10-4 Temperature calibration – ProLink
Troubleshooting
11.2Guide to troubleshooting topics
Table 11-1 Troubleshooting topics and locations
Troubleshooting
11.3Micro Motion customer service
11.7Fault conditions
11.4Transmitter does not operate
11.5Transmitter does not communicate
11.8I/O problems
Table 11-2 I/O problems and remedies
Troubleshooting
Symptom
Table 11-2 I/O problems and remedies continued
Troubleshooting
Symptom
Alarm priority
11.10Status alarms
Table 11-4 Status alarms and remedies
Troubleshooting
Alarm
Table 11-4 Status alarms and remedies continued
Troubleshooting
Alarm
code
Table 11-4 Status alarms and remedies continued
Troubleshooting
Alarm
Troubleshooting
11.11Checking process variables
Troubleshooting
Symptom
Troubleshooting
Defaults
Troubleshooting
Symptom
Cause
Possible remedy
Table 11-6Meter fingerprinting data
11.13Troubleshooting filling problems
11.12Meter fingerprinting
11.14Diagnosing wiring problems
11.14.1Checking the power supply wiring
11.14.2Checking the sensor-to-transmitterwiring
11.14.3Checking grounding
11.17Checking slug flow
11.14.4Checking for RF interference
11.15Checking ProLink
11.20Checking the upper and lower range values
11.18Checking output saturation
11.19Checking the flow measurement unit
11.21Checking the characterization
11.22Checking the calibration
11.23Checking the test points
11.23.1Obtaining the test points
Troubleshooting
Table 11-7 Sensor pickoff values
11.23.3Excessive drive gain
Sensor1
11.23.4Erratic drive gain
Table 11-9 Erratic drive gain causes and remedies
11.23.5Low pickoff voltage
11.24Checking the core processor
Troubleshooting
11.24.1Checking the core processor LED
LED behavior
Condition
11.24.2Core processor resistance test
Figure 11-1 Core processor resistance test
11.25Checking sensor coils and RTD
Table 11-13 Coils and test terminal pairs
11.25.24-wireremote installation
Figure 11-2 Sensor pins – Standard core processor
Figure 11-3 Sensor pins – Enhanced core processor
8.Test terminal pairs as follows
Default Values and Ranges
Appendix A
A.2 Default values and ranges
Table A-1 Transmitter default values and ranges
Default Values and Ranges
Setting
Default
Type
Default Values and Ranges
Setting
Default
Troubleshooting
Default Values and Ranges
Setting
Default
Type
Installation Architectures and Components
Appendix B
B.2 Installation diagrams
B.3 Component diagrams
Figure B-1 Installation architectures
Installation Architectures and Components
Hazardous area 4-wireremote
Safe area
Installation Architectures and Components
Diagrams
factory-supplied 4-wirecable
Configuration and Use Manual
Figure B-5 Power supply terminals
Installation Architectures and Components
factory-supplied 4-wirecable
User-suppliedor
Figure B-6 Terminal configuration
Installation Architectures and Components
Diagrams
Transmitter Menus NE53 History Index
Page
Menu Flowcharts
Appendix C
C.3 Flowcharts
C.1 Overview
Menu Flowcharts
Figure C-2 ProLink II operating menus
Figure C-3 ProLink II configuration menu
Menu Flowcharts
Diagrams
Configuration and Use Manual
Menu Flowcharts
Filling
Appendix D
NE53 History
D.1 Overview
D.2 Software change history
Page
Index
Numerics
Page
Page
Page
S Safety Secondary variable
Page
Page
20002743
Micro Motion Inc. USA
Worldwide Headquarters
Micro Motion Europe
