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Emerson Process Management
1500 manual Micro Motion, Configuration and Use Manual
Models:
1500
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Troubleshooting
Specs
Install
Error messages
B.3 Component diagrams
Configuration and Use Manual
Connecting with ProLink II Software
11.8I/O problems
Close valve command
1 ProLink II – Loop test procedure
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Configuration and Use Manual
P/N 20002743, Rev. B
October 2006
Micro Motion
®
Model 1500 Transmitters with the Filling and Dosing Application
Configuration and Use Manual
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Contents
Configuration and Use Manual
Configuration and Use Manual
Micro Motion
P/N 20002743, Rev. B October
Page
Configuration and Use Manual
Contents
Contents
Chapter 6 Optional Transmitter Configuration
Configuration and Use Manual
Contents
Chapter 11 Troubleshooting
Appendix D NE53 History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page
Before You Begin
Chapter
1.2Safety
1.1Overview
1.5Communication tools
1.6Planning the configuration
Before You Begin
Configuration data
1.7Pre-configurationworksheet
Using ProLink Flowmeter Startup
Required Configuration
1.8Micro Motion customer service
2.3ProLink II configuration upload/download
Connecting with ProLink II Software
Chapter
2.1Overview
2.Open the File menu
Figure 2-1 RS-485terminal connections to Model
Required Configuration
Figure 2-2 RS-485network connections to Model
Before You Begin
8.If an error message appears
3.2Applying power
Flowmeter Startup
Chapter
3.1Overview
3.3Performing a loop test
Using ProLink
Figure 3-1 ProLink II – Loop test procedure
Required Configuration
3.4Trimming the milliamp output
3.5Zeroing the flowmeter
Figure 3-2 ProLink II – mA output trim procedure
3.5.1Preparing for zero
3.5.2Zero procedure
Figure 3-4 Zero button – Flowmeter zero procedure
Figure 3-3 ProLink II – Flowmeter zero procedure
Flowmeter Startup
Chapter
Required Transmitter Configuration
4.1Overview
Required Transmitter Configuration
4.2.1When to characterize
4.2Characterizing the flowmeter
4.2.2Characterization parameters
Density calibration factors
Flow calibration values
4.2.3How to characterize
Figure 4-4 Characterizing the flowmeter
Table 4-2 Channel configuration options
4.3Configuring the channels
Figure 4-5 Configuring the channels
Required Transmitter Configuration
Figure 4-6 Configuring measurement units
4.4Configuring the measurement units
Required Transmitter Configuration
4.4.1Mass flow units
Table 4-4 Volume flow measurement units
4.4.2Volume flow units
Table 4-3 Mass flow measurement units continued
Table 4-6 Temperature measurement units
4.4.4Temperature units
4.5Configuring the mA output
4.4.3Density units
•Last measured value timeout
•Fault action and fault value
Figure 4-7 Configuring the mA output
Required Transmitter Configuration
4.5.2Configuring the mA output range LRV and URV
4.5.1Configuring the primary variable
4.5.3Configuring the AO cutoff
Table 4-7 mA output process variable assignments
4.5.5Configuring added damping
Table 4-8 mA output fault actions and values
Required Transmitter Configuration
Fault action
Configuration
4.6Configuring the discrete outputs
Multiple damping parameters
Example
Output power supply
Required Transmitter Configuration
Before You Begin Using ProLink Flowmeter Startup
Required Configuration
Required Transmitter Configuration
Figure 4-9 Configuring the discrete outputs
Assignment
Condition
4.8Establishing a meter verification baseline
4.7Configuring the discrete input
View the trend chart for these initial tests. By default, the specification uncertainty limit is set at ±4.0%, which will avoid false Fail/Caution results over the entire range of specified process conditions. If you observe a structural integrity variation greater than 4% due to normal process conditions, you may adjust the specification uncertainty limit to match your process variation. To avoid false Fail/Caution results, it is advisable to set the specification uncertainty limit to approximately twice the variation due to the effect of normal process conditions
Chapter
Using the Transmitter
5.1Overview
5.2Recording process variables
5.4.1Using the status LED
5.4Viewing transmitter status and alarms
5.4.2Using ProLink II software
5.3Viewing process variables
5.5Using the totalizers and inventories
Page
6.2Default values
Optional Transmitter Configuration
Chapter
6.1Overview
6.4.2Special mass flow unit
6.4.1About special measurement units
6.4.4Special unit for gas
6.4.3Special volume flow unit
Table 6-1 Cutoff default values
6.5Configuring cutoffs
6.5.1Cutoffs and volume flow
6.5.2Interaction with the AO cutoff
6.6.1Damping and volume measurement
6.6Configuring the damping values
Optional Transmitter Configuration
Update rate1
6.7Configuring the update rate
6.6.3Interaction with the update rate
6.7.1Effects of Special mode
6.8Configuring the flow direction parameter
For the effect of flow direction on the mA output
Example
Optional Transmitter Configuration
Configuration
Optional Transmitter Configuration
Example
Example
6.9Configuring events
Example
6.10Configuring slug flow limits and duration
6.11.1Changing status alarm severity
6.11Configuring fault handling
Table 6-4 Alarm severity levels
Optional Transmitter Configuration
Table 6-5 Status alarms and severity levels
Default
Alarm code
6.12Configuring digital communications
6.11.2Changing the fault timeout
6.12.3Changing the RS-485parameters
6.12.2Changing the Modbus address
Optional Transmitter Configuration
6.13Configuring variable mapping
6.12.4Changing the floating-pointbyte order
Table 6-8 Byte order codes and byte orders
Table 6-9 Device settings
6.14Configuring device settings
6.15Configuring sensor parameters
Chapter
Configuring the Filling and Dosing Application
7.1About this chapter
7.2User interface requirements
•The mA output on Channel A can function as
Using the Transmitter
Configuring the Filling and Dosing Application
Filler Configuration
Using the Filler
7.4Configuring the filling and dosing application
7.3.2Cleaning
7.3.1Purge
Figure 7-3 Filling panel
Ensure that Enable 3 Position Valve is enabled
Configuring the Filling and Dosing Application
Table 7-1 Output requirements and assignments
Figure 7-4 Discrete IO panel
Figure 7-5 Analog Output panel
Configuration and Use Manual
7.4.1Flow source
Default
Configuring the Filling and Dosing Application
Default
Table 7-2 Flow sources
7.4.3Valve control parameters
Table 7-3 Filling control options continued
7.5Overshoot compensation
Close valve command
Configuring the Filling and Dosing Application
Figure 7-6 Overshoot compensation and flow
Fixed Overshoot Comp
7.5.2Standard AOC calibration
7.5.1Configuring overshoot compensation
7.5.3Rolling AOC calibration
Page
Chapter
Using the Filling and Dosing Application
8.1About this chapter
8.2User interface requirements
Figure 8-1 Run Filler window
8.3.1Using the Run Filler window
Using the Transmitter Optional Configuration
Using the Filling and Dosing Application
Filler Configuration
Using the Filler
Using the Filling and Dosing Application
8.3.2Using a discrete input
Table 8-2 Fill Status fields
Display/Control
Using the Transmitter Optional Configuration
Using the Filling and Dosing Application
Filler Configuration
Using the Filler
8.3.3Fill sequences with PAUSE and RESUME
Using the Filling and Dosing Application
Normal operation
Valve behavior with PAUSE/RESUME at x%
Using the Transmitter Optional Configuration
Using the Filling and Dosing Application
Filler Configuration
Using the Filler
Normal operation
Using the Filling and Dosing Application
100%
Valve behavior with PAUSE/RESUME at x%
Using the Transmitter Optional Configuration
Using the Filling and Dosing Application
Filler Configuration
Using the Filler
Normal operation
Using the Filling and Dosing Application
Full flow
Valve behavior with PAUSE/RESUME at x%
Chapter
Pressure Compensation
9.1Overview
9.2Pressure compensation
9.2.3Pressure measurement unit
9.3Configuration
Table 9-1 Pressure measurement units
Pressure Compensation
Configuration and Use Manual
Troubleshooting Defaults
Pressure Compensation
Compensation
Page
Chapter
Measurement Performance
10.1Overview
10.2.1Meter verification
10.2.3Calibration
10.2.2Meter validation and meter factors
10.3Performing meter verification
10.2.4Comparison and recommendations
until Finish is clicked
procedure along the dotted line
Tools > Meter Verification >
Structural Integrity Method
Configuration and Use Manual
⋅ ExternalStandard
10.4Performing meter validation
ActualTransmitterMeasurement
10.5Performing density calibration
Example
10.5.1Preparing for density calibration
Sensor requirements
Density calibration fluids
10.5.2Density calibration procedures
Configuration and Use Manual
Figure 10-4 Temperature calibration – ProLink
10.6Performing temperature calibration
11.2Guide to troubleshooting topics
Troubleshooting
Table 11-1 Troubleshooting topics and locations
Troubleshooting
11.7Fault conditions
11.3Micro Motion customer service
11.4Transmitter does not operate
11.5Transmitter does not communicate
Table 11-2 I/O problems and remedies
11.8I/O problems
Troubleshooting
Symptom
Troubleshooting
Table 11-2 I/O problems and remedies continued
Symptom
Alarm priority
Table 11-4 Status alarms and remedies
11.10Status alarms
Troubleshooting
Alarm
Troubleshooting
Table 11-4 Status alarms and remedies continued
Alarm
code
Troubleshooting
Table 11-4 Status alarms and remedies continued
Alarm
Troubleshooting
11.11Checking process variables
Symptom
Troubleshooting
Troubleshooting
Defaults
Symptom
Troubleshooting
Cause
Possible remedy
11.12Meter fingerprinting
11.13Troubleshooting filling problems
Table 11-6Meter fingerprinting data
11.14.1Checking the power supply wiring
11.14Diagnosing wiring problems
11.14.2Checking the sensor-to-transmitterwiring
11.14.3Checking grounding
11.15Checking ProLink
11.14.4Checking for RF interference
11.17Checking slug flow
11.19Checking the flow measurement unit
11.18Checking output saturation
11.20Checking the upper and lower range values
11.22Checking the calibration
11.21Checking the characterization
11.23Checking the test points
11.23.1Obtaining the test points
Table 11-7 Sensor pickoff values
Troubleshooting
11.23.3Excessive drive gain
Sensor1
Table 11-9 Erratic drive gain causes and remedies
11.23.4Erratic drive gain
11.23.5Low pickoff voltage
11.24Checking the core processor
11.24.1Checking the core processor LED
Troubleshooting
LED behavior
Condition
11.24.2Core processor resistance test
11.25Checking sensor coils and RTD
Figure 11-1 Core processor resistance test
Table 11-13 Coils and test terminal pairs
11.25.24-wireremote installation
Figure 11-3 Sensor pins – Enhanced core processor
Figure 11-2 Sensor pins – Standard core processor
8.Test terminal pairs as follows
Appendix A
Default Values and Ranges
A.2 Default values and ranges
Table A-1 Transmitter default values and ranges
Setting
Default Values and Ranges
Default
Type
Setting
Default Values and Ranges
Default
Troubleshooting
Setting
Default Values and Ranges
Default
Type
Appendix B
Installation Architectures and Components
B.2 Installation diagrams
B.3 Component diagrams
Installation Architectures and Components
Figure B-1 Installation architectures
Hazardous area 4-wireremote
Safe area
Diagrams
Installation Architectures and Components
factory-supplied 4-wirecable
Configuration and Use Manual
Installation Architectures and Components
Figure B-5 Power supply terminals
factory-supplied 4-wirecable
User-suppliedor
Installation Architectures and Components
Figure B-6 Terminal configuration
Diagrams
Transmitter Menus NE53 History Index
Page
Appendix C
Menu Flowcharts
C.3 Flowcharts
C.1 Overview
Figure C-2 ProLink II operating menus
Menu Flowcharts
Menu Flowcharts
Figure C-3 ProLink II configuration menu
Diagrams
Configuration and Use Manual
Filling
Menu Flowcharts
NE53 History
Appendix D
D.1 Overview
D.2 Software change history
Page
Numerics
Index
Page
Page
Page
S Safety Secondary variable
Page
Page
Micro Motion Inc. USA
20002743
Worldwide Headquarters
Micro Motion Europe
