Emerson Process Management OXYMITTER 4000 * *

Instruction Manual

IB-106-340C Rev. 4.1

July 2004

9-4 Maintenance and Service Rosemount Analytical Inc. A Division of Emerson Process Management

Hazardous Area Oxymitter 4000

SW2 DIP SWITCH

HART LOCAL

0-10% 0-25%

4mA 20mA

NOTUSED

NOTUSED

LED

HEATER

O2CELL

CALIBRATION

HEATERT/C

STATUS

OPEN

SHORTED

REVERSED

HIGHHIGH

TEMP

HIGHCASE

TEMP

LOWTEMP

HIGHTEMP

OPEN

BAD

EPROM

CORRUPT

INVALIDSLOPE

INVALID

CONSTANT

FLASHES

1

2

3

4

1

2

OPEN

3

4

5

1

3

4

1

2

PUSHCAL

CALLED ON

APPLY TG1

PUSHCAL

CALLED ON SOLID

REMOVE TG1 & APPLY TG2

PUSHCAL

CALLED ON SOLID

WAITFOR FLASH

REMOVE TG2

PUSHCAL

1

2

3

4

5

6

7

ALARMS

MANUAL

CALIBRATION

CALLED ON FOR

PURGETIME

WAITFOR FLASH

CALLED OFF

PUSHCAL

CALLED FLASH

2FLASH-VALID CAL

3FLASH-INVALID CAL

8

PLACECONTROL LOOP

INMANUAL

IFCAL LED ON

GOTO STEP 2

**

3LASTCAL

FAILED

A/DCOMM

ERROR

29770005

Figure 9-2. Inside Right Cover

2 Push the CAL key. The CALI-

BRATION RECOMMENDED

LED will turn off and the CAL

LED will flash continuously.

The Hazardous Area Oxymit-

ter 4000 can be configured

so that the 4-20 mA signal

will hold the last value. The

default condition is for the

output to track. A flashing LED

indicates that the Hazardous

Area Oxymitter 4000 is ready

to accept the first calibration

gas.

3 Apply the first calibration gas.

(Electronics will abort the cali-

bration if step 4 is not done

within 30 minutes).

4 Push the CAL key; the CAL

LED will be on solid. A timer is

activated to allow the calibra-

tion gas adequate time to flow

(default time of five minutes).

When the timer times out, the

Hazardous Area Oxymitter

4000 has taken the readings

using the first calibration gas

and the CAL LED will flash

continuously. The flashing

indicates the Hazardous Area

Oxymitter 4000 is ready to

take readings using the sec-

ond calibration gas.

5 Remove the first calibration

gas and apply the second

calibration gas. (Electronics

will abort the calibration if

step 6 is not done within 30

minutes).

6 Push the CAL key; the CAL

LED will be on solid. The timer

is activated for the second

calibration gas flow. When the

timer times out, the CAL LED

will flash a 2 pattern flash or a

3 pattern flash (2 pattern flash

equals a valid calibration, 3

pattern flash equals an invalid

Contents

Main ESSENTIAL INSTRUCTIONS READ THIS PAGE BEFORE PROCEEDING! HIGHLIGHTS OF CHANGES HIGHLIGHTS OF CHANGES (Continued) TABLE OF CONTENTS Page LIST OF ILLUSTRATIONS LIST OF TABLES PREFACE DEFINITIONS NOTE TO USERS IMPORTANT SAFETY INSTRUCTIONS FOR THE WIRING AND INSTALLATION OF THIS APPARATUS BELANGRIJK VIGTIGT BELANGRIJK TRKE IMPORTANT Wichtig Sicherheitshinweise fr den Anschlu und die Installation dieser Gerte. Page VIKTIG Page Page VIKTIGT Page SECTION I. IDENTIFICATION SECTION II. PHYSICAL DATA SECTION III. HAZARDOUS INGREDIENTS SECTION IV. FIRE AND EXPLOSION DATA SECTION V. HEALTH HAZARD DATA THRESHOLD LIMIT VALUE EFFECTS OF OVER EXPOSURE EXPOSURE TO USED CERAMIC FIBER PRODUCT SPECIAL TOXIC EFFECTS SECTION VI. REACTIVITY DATA STABILITY/CONDITIONS TO AVOID HAZARDOUS POLYMERIZATION/CONDITIONS TO AVOID INCOMPATIBILITY/MATERIALS TO AVOID HAZARDOUS DECOMPOSITION PRODUCTS SECTION VII. SPILL OR LEAK PROCEDURES SECTION VIII. SPECIAL PROTECTION INFORMATION SECTION IX. SPECIAL PRECAUTIONS PRECAUTIONS TO BE TAKEN IN HANDLING AND STORING CONCENTRATION Page GENERAL PRECAUTIONS FOR HANDLING AND STORING HIGH PRESSURE GAS CYLINDERS SECTION 1 DESCRIPTION AND SPECIFICATIONS Figure 1-1. Typical System Package HAZARDOUS AREA OXYMITTER 4000 IMPS 4000 REMOTE MOUNTED SPS 4000 Page Page Page STANDARD IMPS 4000* MULTIPROBE AUTOCALIBRATION OPTION REMOTE MOUNTED SPS 4000* SINGLE PROBE AUTOCALIBRATION OPTION (WITH REFERENCE AIR OPTION) Figure 1-6. Typical System Installation O xymitter 4000 with Integral Electronics STANDARD IMPS 4000* MULTIPROBE AUTOCALIBRATION OPTION Figure 1-7. Typical System Installation O xymitter 4000 with Remote Electronics REMOTE MOUNTED SPS 4000* SINGLE PROBE AUTOCALIBRATION OPTION (WITH REFERENCE AIR OPTION) Page Hazardous Area Oxymitter 4000 VIEW A VIEW B A A B B Page Page Table 1-1. Product Matrix Table 1-1. Product Matrix (Continued) Page SECTION 2 INSTALLATION 2-2 Installation Rosemount Analytical Inc. A Division of Emerson Process Management AMBIENT WEATHER CONDITIONS Figure 2-1. Hazardous Area Oxymitter 4000 Probe Installation INSULATE IF EXPOSEDTO PROCESS FLOW MUST BE IN THIS DIRECTIONWITH RESPECT TO DEFLECTOR 3534B48G01 Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-3 PIPE MOUNT CONFIGURATION REMOTE ELECTRONICS WITH LOI AND WINDOW COVER REMOTE ELECTRONICS WITH MEMBRANE KEYPAD AND BLIND COVER WALL MOUNT CONFIGURATION Figure 2-2. Hazardous Area Oxymitter 4000 Remote Electronics Installation Figure 2-3. Hazardous Area Oxymitter 4000 Probe with Abrasive Shield 2-4 Installation Rosemount Analytical Inc. A Division of Emerson Process Management Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-5 MOUNTING PLATE OUTLINE Figure 2-4. Hazardous Area Oxymitter 4000 Mounting Plate Dimensions 2-6 Installation Rosemount Analytical Inc. A Division of Emerson Process Management INSTALLATION FOR MASONRY WALL STACK CONSTRUCTION INSTALLATION FOR METAL WALL STACK OR DUCT CONSTRUCTION Figure 2-5. Hazardous Area Oxymitter 4000 Mounting Plate Installation PROBE MOUNTING ABRASIVE SHIELD MOUNTING Page Page Page 2-10 Installation Rosemount Analytical Inc. A Division of Emerson Process Management WITHOUT SPS 4000 WITH REMOTE SPS 4000 Figure 2-9. Electrical Installation Hazardous Area Oxymitter 4000 with Integral Electronics WITH REOMTE IMPS 4000 Page 2-12 Installation Rosemount Analytical Inc. A Division of Emerson Process Management WIRING DIAGRAM Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-13 WIRING DIAGRAM Page Page ! SECTION 3 CONFIGURATION OF HAZARDOUS AREA OXYMITTER 4000 WITH MEMBRANE KEYPAD Page Page Page Page Page SECTION 4 CONFIGURATION OF HAZARDOUS AREA OXYMITTER 4000 WITH LOI Page Page Page Page Page SECTION 5 START UP AND OPERATION OF HAZARDOUS AREA OXYMITTER 4000 WITH MEMBRANE KEYPAD Page Page Page SECTION 6 START UP AND OPERATION OF HAZARDOUS AREA OXYMITTER 4000 WITH LOI O2: 0.00% LK warm up 367dgC O2: 2.59% LK normal Page Figure 6-4. Local Operator Interface M enu Tree (Sheet 1 of 2) Page Page Page Page Page SECTION 7 HART/AMS Page Page Page Rosemount Analytical Inc. A Division of Emerson Process Management HART/AMS 7-5 Figure 7-3. HART/AMS Menu Tree (Sheet 1 o f 3) Figure 7-3. HART/AMS Menu Tree (Sheet 2 o f 3) 7-6 HART/AMS Rosemount Analytical Inc. A Division of Emerson Process Management Rosemount Analytical Inc. A Division of Emerson Process Management HART/AMS 7-7 Figure 7-3. HART/AMS Menu Tree (Sheet 3 o f 3) Page Page Page SECTION 8 TROUBLESHOOTING 150 EMF (mV) 100 50 Page Page Page Alarms O2 T/C Open KEYPAD LOI Alarms O2 T/C Shorted KEYPAD LOI Alarms O2 T/C Reversed LOI KEYPAD Alarms ADC Error LOI KEYPAD LOI KEYPAD Alarms O2 Heater Open LOI KEYPAD Alarms Very Hi O2 Temp LOI KEYPAD Alarms Board Temp Hi LOI KEYPAD Alarms O2 Temp Low Alarms O2 Temp Hi KEYPAD LOI Alarms O2 Cell Open KEYPAD LOI Alarms O2 Cell Bad KEYPAD LOI Alarms O2 Cell Bad KEYPAD LOI Alarms O2 Cell Bad LOI KEYPAD Alarms O2 Cell Bad LOI KEYPAD Alarms Calib Failed LOI KEYPAD Page Page Calibration Record For Rosemount Analytical In Situ O2 Probe SECTION 9 MAINTENANCE AND SERVICE Page Page ALARMS MANUAL CALIBRATION * * Page Page Page Figure 9-3. Hazardous Area Oxymitter 4000 with Integral Electronics Exploded View 9-8 Maintenance and Service Rosemount Analytical Inc. A Division of Emerson Process Management Rosemount Analytical Inc. A Division of Emerson Process Management Maintenance and Service 9-9 REMOTE ELECTRONICS PROBE HEAD PROBE INTERCONNECTING CABLE Figure 9-4. Hazardous Area Oxymitter 4000 with Remote Electronics Exploded View Page Page Page Page Page Page Page Page Page SECTION 10 RETURN OF MATERIAL Page SECTION 11 REPLACEMENT PARTS Page Page Page SECTION 12 OPTIONAL ACCESSORIES ASSET MANAGEMENT SOLUTIONS Page Page Page SECTION 13 INDEX A B C D Page WARRANTY Hazardous Area Oxymitter 4000 Part no. Serial no. Order no.