Emerson Process Management OXYMITTER 4000 manual

Instruction Manual

IB-106-340C Rev. 4.1 July 2004

Hazardous Area Oxymitter 4000

Hazardous Area

Oxymitter 4000

Part no.

Serial no.

Order no.

Emerson Process Management
Rosemount Analytical Inc.	Fisher-Rosemount GmbH & Co.
Process Analytic Division	Industriestrasse 1
1201 N. Main St.	63594 Hasselroth
Orrville, OH 44667-0901	Germany
T (330) 682-9010	T 49-6055-884 0
F (330) 684-4434	F 49-6055-884209
E gas.csc@emersonprocess.com

ASIA - PACIFIC	EUROPE, MIDDLE EAST, AFRICA	LATIN AMERICA
Fisher-Rosemount	Fisher-Rosemount Ltd.	Fisher - Rosemount
Singapore Private Ltd.	Heath Place	Av. das Americas
1 Pandan Crescent	Bognor Regis	3333 sala 1004
Singapore 128461	West Sussex PO22 9SH	Rio de Janeiro, RJ
Republic of Singapore	England	Brazil 22631-003
T 65-777-8211	T 44-1243-863121	T 55-21-2431-1882
F 65-777-0947	F 44-1243-845354
http://www.processanalytic.com

© Rosemount Analytical Inc. 2003

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Emerson Process Management OXYMITTER 4000 instruction manual Hazardous Area Oxymitter Serial no Order no

Contents

Oxymitter Essential Instructions Highlights of Changes Effective April, 2004 RevSummary Effective April, 2004 Rev Summary Effective July, 2004 Rev Table of Contents Hazardous Area Oxymitter Index List of Illustrations List of Tables Preface Definitions Hazardous Area Oxymitter Belangrijk Vigtigt Hazardous Area Oxymitter Tärkeää Hazardous Area Oxymitter Wichtig Importante Viktig Hazardous Area Oxymitter Hazardous Area Oxymitter Viktigt Hazardous Area Oxymitter Section I. Identification Section II. Physical Data Section V. Health Hazard Data Section VI. Reactivity Data Section VII. Spill or Leak Procedures Section IX. Special Precautions Hazardous Area Oxymitter Hazardous Area Oxymitter Section Description and Specifications Component Checklist of Typical System Package ContentsSystem Overview Typical System Package Imps System ConfigurationHazardous Area Oxymitter Remote Mounted System Features Membrane Keypad Hazardous Area Oxymitter Hart Autocalibration StandardMultiprobe Option Logic I/O Regulator Calibration SPS 4000 Optional Model 751 Remote Powdered Loop LCD Display Flame Arrestor Ceramic Diffusion Assembly Abrasive Shield AssemblyProbe Options View a View B Specifications Hazardous Area Certifications Hazardous Area Oxymitter 4000 with Integral ElectronicsHazardous Area Oxymitter 4000 with Remote Electronics Product Matrix Code Sensing Probe Type with Flame Arrestor Code Language Calibration Components Part Number Description Section Installation Mechanical InstallationSelecting Location Hazardous Area Oxymitter 4000 Probe Installation DIA Millimeters with Inches in Parentheses Hazardous Area Oxymitter 4000 Probe with Abrasive Shield Mounting Plate Outline Abrasive Shield Mounting Probe Mounting Orienting the Optional Vee Deflector Remote Electronics Mounting Hazardous Area Oxymitter Integral Electronics Without SPS All wiring must conform to local and national codes Wiring Diagram Probe Pneumatic Installation Reference Air Package Imps 4000 Connections SPS 4000 Connections Hazardous Area Oxymitter Verify Mechanical Installation General Verify Hazardous Area Oxymitter 4000 Configuration SW2 Defaults Hazardous Area Oxymitter 4000 with Membrane Keypad Logic I/O Configuration as set at HART/AMS or LOI Mode AlarmCalibration Handshake Signal Logic I/O Calibration Hazardous Area Oxymitter Electronics Housing Terminals with LOI Verify Hazardous Area Oxymitter 4000 Configuration Defaults Hazardous Area Oxymitter 4000 with LOI Logic I/O Recommended Configuration MA Signal Upon Critical Alarm Hazardous Area Oxymitter Startup Display Power UPError Operating Display Operation KeypadReference Air Overview Normal Operation Hazardous Area Oxymitter LOI O2 0.00% LK warm up 367dgCO2 2.59% LK normal Start UP Oxymitter 4000 Calibration LOI Features Lockout LOI Menu Tree Local Operator Interface Menu Tree Sheet 1 Hazardous Area Oxymitter 4000 Setup AT the LOI SYSTEM/Calibration Setup SYSTEM/Input/Output SYSTEM/Parameters SYSTEM/Software LOI InstallationSYSTEM/Status Sensor Data Model 751 Remote Powered Loop Oxymitter 4000 Test PointsLCD Display Optional Hazardous Area Oxymitter Overview Hart Communicator Signal LineSection HART/AMS Connections Signal Line Connections, ≥ 250 Ohms Load Resistance Hart Communicator PC Connections OFF-LINE and ON-LINE Operations Logic I/O Configuration as set at HART/AMS or LOI Mode Configuration HART/AMS Menu Tree Sheet 1 HART/AMS Menu Tree Sheet 2 HART/AMS Menu Tree Sheet 3 Hart Communicator O2 CAL Method Complete CAL Recommended Apply GAS GAS 1 Flow Defining a Timed Calibration VIA Hart O2 Calibration Hazardous Area Oxymitter Section Troubleshooting EMFmV Alarm Indications Alarm Contacts Identifying and Correcting AlarmIndications Flashes Status MA Line Fault Clearing LED Membrane Keypad. When Fault 1 is Alarms O2 T/C OpenFault 1, Open Thermocouple Keypad Alarms O2 T/C Shorted Fault 2, Shorted ThermocoupleMembrane Keypad. When Fault 2 is Or Faulty PC Board Alarms O2 T/C ReversedFault 3, Reversed Thermocouple Wiring Membrane Keypad. When Fault 3 is Alarms ADC Error Fault 4, A/D Comm Error Alarms O2 Heater Open Fault 5, Open HeaterMembrane Keypad. When Fault 5 is Alarms Very Hi O2 Temp Fault 6, High High Heater TempMembrane Keypad. When Fault 6 is Alarms Board Temp Hi Fault 7, High Case TempMembrane Keypad. When Fault 7 is Alarms O2 Temp Low Fault 8, Low Heater TempMembrane Keypad. When Fault 8 is Alarms O2 Temp Hi Fault 9, High Heater TempMembrane Keypad. When Fault 9 is Alarms O2 Cell Open Fault 10, High Cell mVMembrane Keypad. When Fault 10 is Alarms O2 Cell Bad Fault 11, Bad CellMembrane Keypad. When Fault 11 is Fault 12, EEprom Corrupt Membrane Keypad. When Fault 12 is Fault 13, Invalid Slope Membrane Keypad. When Fault 13 is Fault 14, Invalid Constant Membrane Keypad. When Fault 14 is Alarms Calib Failed Fault 15, Last Calibration FailedMembrane Keypad. When Fault 15 is Probe passes calibration, but still ap- pears to read high Probe passes calibration, but still appears to read lowHow do I detect a plugged diffuser? Can I calibrate a badly plugged diffuser? Calibration Record For Rosemount Analytical In Situ O2 Probe Section Maintenance and Service Calibration Hazardous Area Oxymitter 4000 with Keypad Installed in a safe area Hazardous Area Oxymitter Alarms Manual Calibration Calibration Hazardous Area Oxymitter 4000 with LOI Cal Constants Results of the Calibration PurgexxxxsAbort Calibration Calibration Status Hazardous Area Oxymitter 4000 Repair Integral Probe Head Electronic Assembly J8 Connector Terminal Block Replacement See -3or Figure Fuse Location Hazardous Area Oxymitter Heater Strut Assembly Cell Replacement Kit 10. Ceramic Diffuser Element Replacement Hazardous Area Oxymitter Contact and Thermocouple Assembly 11. Contact and Thermocouple Assembly Replacement Section Return of Material Hazardous Area Oxymitter Section Replacement Parts Hazardous Area Oxymitter 4000July Replacement Parts for Probe Part Number Description Index No Probe Disassembly Kit Hazardous Area Oxymitter Hart Handheld 375 Communicator Section Optional AccessoriesAsset Management Solutions AMS BY-PASS Packages Imps 4000 Intelligent Multiprobe Test GAS Sequencer SPS 4000 Single Probe Autocalibration Sequencer O2 Calibration GAS Hazardous Area Oxymitter Section Index Hazardous Area Oxymitter Warranty Hazardous Area Oxymitter Serial no Order no