Emerson Process Management OXYMITTER 4000 - page 136

Instruction Manual

IB-106-340C Rev. 4.1

July 2004

9-18 Maintenance and Service Rosemount Analytical Inc. A Division of Emerson Process Management

Hazardous Area Oxymitter 4000

diffusion element into seat. Do not

get any cement on upper part of

ceramic diffusion element. Ensure

complete penetration of cement

around 3 grooves in hub. Cement

should extrude from opposite hole.

Wipe excess material back into

holes and wipe top fillet of cement

to form a uniform fillet. (A Q-Tip is

useful for this.) Clean any excess

cement from hub with water.

(j) Allow filter to dry at room tem-

perature overnight or 1 to 2 hours

at 93°C (200°F).

(k) Wipe a heavy layer of ant i-seize

compound onto the threads and

mating surfaces of the flame arre-

stor, diffusion hub, and probe tube.

(l) Assemble flame arrestor and diffu-

sion hub with two pin spanner

wrenches. Torque to 14 N·m (10 ft-

lbs). Secure with hub retaining

setscrew.

(m) On systems equipped with abra-

sive shield, install dust seal gas-

kets with joints 180° apart.

(n) Reinstall vee deflector, orienting

apex toward gas flow. Apply anti-

seize compound to setscrews and

tighten with hex wrench.

(o) Reinstall probe on stack flange.

j. Contact and Thermocouple Assembly

Replacement

See Figure 9-11.

1. Rem ove the cell per paragraph 9-4h,

steps 1 through 5.

2. Remove the heater str ut assembly per

paragraph 9-4g, steps 3 through 8.

3. Us e a pencil to mark locations of the

spring clips on the ceramic rod of the

contact and thermocouple assembly.

4. Squ eeze the tabs on the spring clips

and pull the contact and thermocouple

assembly out of the heater strut. Retain

the spring clips and spring; replace if

damaged.

5. W hile very carefully handling the new

contact and thermocouple assembly,

lay the old assembly next to the new

one. Transfer the pencil marks to the

new rod. Throw away the old contact

and thermocouple assembly.

6. Caref ully guide the new contact and

thermocouple assembly through the

spring, spring clips (held open by

squeezing the tabs), tube supports,

and heater support of the heater strut

assembly until the spring clip reaches

the pencil mark.

7. Ins tall the cell per the instructions in

paragraph 9-4h, steps 7 through 12.

8. Slide the heater strut as sembly into the

probe per the instructions in paragraph

9-4g, steps 9 through 14.

9. On s ystems equipped with an abrasive

shield, install the dust seal gaskets,

with joints 180° apart.

10. Foll ow instructions in paragraph 2-1b

to install the Hazardous Area Oxymitter

4000 into the stack or duct. If there is

an abrasive shield in the stack, make

sure the dust seal gaskets are in place

as they enter the 15° reducing cone.

26310022

STRUT

TUBE

SUPPORTS

CONTACTAND

THERMOCOUPLE

ASSEMBLY

SPRING

CLIP

SPRING

Figure 9-11. Contact and Thermocouple Assembly

Replacement

Contents

Main ESSENTIAL INSTRUCTIONS READ THIS PAGE BEFORE PROCEEDING! HIGHLIGHTS OF CHANGES HIGHLIGHTS OF CHANGES (Continued) TABLE OF CONTENTS Page LIST OF ILLUSTRATIONS LIST OF TABLES PREFACE DEFINITIONS NOTE TO USERS IMPORTANT SAFETY INSTRUCTIONS FOR THE WIRING AND INSTALLATION OF THIS APPARATUS BELANGRIJK VIGTIGT BELANGRIJK TRKE IMPORTANT Wichtig Sicherheitshinweise fr den Anschlu und die Installation dieser Gerte. Page VIKTIG Page Page VIKTIGT Page SECTION I. IDENTIFICATION SECTION II. PHYSICAL DATA SECTION III. HAZARDOUS INGREDIENTS SECTION IV. FIRE AND EXPLOSION DATA SECTION V. HEALTH HAZARD DATA THRESHOLD LIMIT VALUE EFFECTS OF OVER EXPOSURE EXPOSURE TO USED CERAMIC FIBER PRODUCT SPECIAL TOXIC EFFECTS SECTION VI. REACTIVITY DATA STABILITY/CONDITIONS TO AVOID HAZARDOUS POLYMERIZATION/CONDITIONS TO AVOID INCOMPATIBILITY/MATERIALS TO AVOID HAZARDOUS DECOMPOSITION PRODUCTS SECTION VII. SPILL OR LEAK PROCEDURES SECTION VIII. SPECIAL PROTECTION INFORMATION SECTION IX. SPECIAL PRECAUTIONS PRECAUTIONS TO BE TAKEN IN HANDLING AND STORING CONCENTRATION Page GENERAL PRECAUTIONS FOR HANDLING AND STORING HIGH PRESSURE GAS CYLINDERS SECTION 1 DESCRIPTION AND SPECIFICATIONS Figure 1-1. Typical System Package HAZARDOUS AREA OXYMITTER 4000 IMPS 4000 REMOTE MOUNTED SPS 4000 Page Page Page STANDARD IMPS 4000* MULTIPROBE AUTOCALIBRATION OPTION REMOTE MOUNTED SPS 4000* SINGLE PROBE AUTOCALIBRATION OPTION (WITH REFERENCE AIR OPTION) Figure 1-6. Typical System Installation O xymitter 4000 with Integral Electronics STANDARD IMPS 4000* MULTIPROBE AUTOCALIBRATION OPTION Figure 1-7. Typical System Installation O xymitter 4000 with Remote Electronics REMOTE MOUNTED SPS 4000* SINGLE PROBE AUTOCALIBRATION OPTION (WITH REFERENCE AIR OPTION) Page Hazardous Area Oxymitter 4000 VIEW A VIEW B A A B B Page Page Table 1-1. Product Matrix Table 1-1. Product Matrix (Continued) Page SECTION 2 INSTALLATION 2-2 Installation Rosemount Analytical Inc. A Division of Emerson Process Management AMBIENT WEATHER CONDITIONS Figure 2-1. Hazardous Area Oxymitter 4000 Probe Installation INSULATE IF EXPOSEDTO PROCESS FLOW MUST BE IN THIS DIRECTIONWITH RESPECT TO DEFLECTOR 3534B48G01 Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-3 PIPE MOUNT CONFIGURATION REMOTE ELECTRONICS WITH LOI AND WINDOW COVER REMOTE ELECTRONICS WITH MEMBRANE KEYPAD AND BLIND COVER WALL MOUNT CONFIGURATION Figure 2-2. Hazardous Area Oxymitter 4000 Remote Electronics Installation Figure 2-3. Hazardous Area Oxymitter 4000 Probe with Abrasive Shield 2-4 Installation Rosemount Analytical Inc. A Division of Emerson Process Management Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-5 MOUNTING PLATE OUTLINE Figure 2-4. Hazardous Area Oxymitter 4000 Mounting Plate Dimensions 2-6 Installation Rosemount Analytical Inc. A Division of Emerson Process Management INSTALLATION FOR MASONRY WALL STACK CONSTRUCTION INSTALLATION FOR METAL WALL STACK OR DUCT CONSTRUCTION Figure 2-5. Hazardous Area Oxymitter 4000 Mounting Plate Installation PROBE MOUNTING ABRASIVE SHIELD MOUNTING Page Page Page 2-10 Installation Rosemount Analytical Inc. A Division of Emerson Process Management WITHOUT SPS 4000 WITH REMOTE SPS 4000 Figure 2-9. Electrical Installation Hazardous Area Oxymitter 4000 with Integral Electronics WITH REOMTE IMPS 4000 Page 2-12 Installation Rosemount Analytical Inc. A Division of Emerson Process Management WIRING DIAGRAM Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-13 WIRING DIAGRAM Page Page ! SECTION 3 CONFIGURATION OF HAZARDOUS AREA OXYMITTER 4000 WITH MEMBRANE KEYPAD Page Page Page Page Page SECTION 4 CONFIGURATION OF HAZARDOUS AREA OXYMITTER 4000 WITH LOI Page Page Page Page Page SECTION 5 START UP AND OPERATION OF HAZARDOUS AREA OXYMITTER 4000 WITH MEMBRANE KEYPAD Page Page Page SECTION 6 START UP AND OPERATION OF HAZARDOUS AREA OXYMITTER 4000 WITH LOI O2: 0.00% LK warm up 367dgC O2: 2.59% LK normal Page Figure 6-4. Local Operator Interface M enu Tree (Sheet 1 of 2) Page Page Page Page Page SECTION 7 HART/AMS Page Page Page Rosemount Analytical Inc. A Division of Emerson Process Management HART/AMS 7-5 Figure 7-3. HART/AMS Menu Tree (Sheet 1 o f 3) Figure 7-3. HART/AMS Menu Tree (Sheet 2 o f 3) 7-6 HART/AMS Rosemount Analytical Inc. A Division of Emerson Process Management Rosemount Analytical Inc. A Division of Emerson Process Management HART/AMS 7-7 Figure 7-3. HART/AMS Menu Tree (Sheet 3 o f 3) Page Page Page SECTION 8 TROUBLESHOOTING 150 EMF (mV) 100 50 Page Page Page Alarms O2 T/C Open KEYPAD LOI Alarms O2 T/C Shorted KEYPAD LOI Alarms O2 T/C Reversed LOI KEYPAD Alarms ADC Error LOI KEYPAD LOI KEYPAD Alarms O2 Heater Open LOI KEYPAD Alarms Very Hi O2 Temp LOI KEYPAD Alarms Board Temp Hi LOI KEYPAD Alarms O2 Temp Low Alarms O2 Temp Hi KEYPAD LOI Alarms O2 Cell Open KEYPAD LOI Alarms O2 Cell Bad KEYPAD LOI Alarms O2 Cell Bad KEYPAD LOI Alarms O2 Cell Bad LOI KEYPAD Alarms O2 Cell Bad LOI KEYPAD Alarms Calib Failed LOI KEYPAD Page Page Calibration Record For Rosemount Analytical In Situ O2 Probe SECTION 9 MAINTENANCE AND SERVICE Page Page ALARMS MANUAL CALIBRATION * * Page Page Page Figure 9-3. Hazardous Area Oxymitter 4000 with Integral Electronics Exploded View 9-8 Maintenance and Service Rosemount Analytical Inc. A Division of Emerson Process Management Rosemount Analytical Inc. A Division of Emerson Process Management Maintenance and Service 9-9 REMOTE ELECTRONICS PROBE HEAD PROBE INTERCONNECTING CABLE Figure 9-4. Hazardous Area Oxymitter 4000 with Remote Electronics Exploded View Page Page Page Page Page Page Page Page Page SECTION 10 RETURN OF MATERIAL Page SECTION 11 REPLACEMENT PARTS Page Page Page SECTION 12 OPTIONAL ACCESSORIES ASSET MANAGEMENT SOLUTIONS Page Page Page SECTION 13 INDEX A B C D Page WARRANTY Hazardous Area Oxymitter 4000 Part no. Serial no. Order no.