Emerson Process Management OXYMITTER 4000 - page 35

Instruction Manual

IB-106-340C Rev. 4.1

July 2004

Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications 1-5

Hazardous Area Oxymitter 4000

5. Fiel d replaceable cell, heater, thermo-

couple, diffuser, and PC boards.

6. T he Hazardous Area Oxymitter 4000 is

constructed of rugged 316L stainless

steel for all wetted parts.

7. T he electronics is adaptable for line

voltages from 90-250 VAC; therefore,

no configuration is necessary.

8. T he Hazardous Area Oxymitter 4000

membrane keypad is available in five

languages: English, French, German,

Italian, and Spanish.

9. An o perator can calibrate and com-

municate with the Hazardous Area

Oxymitter 4000 in one of three ways:

Accessing the probe keypad requires

opening the electronics housing.

Opening the electronic housing will

cause the loss of ALL hazardous per-

mits. Opening the electronics housing

in hazardous areas may cause an ex-

plosion resulting in loss of property,

severe personal injury, or death. It

may be required to get a hot work

permit from your company safety offi-

cer before opening the electronic

housing.

(a) Membrane Keypad. The mem-

brane keypad, housed within the

right side of the electronics hous-

ing, provides fault indication by

way of flashing LEDs. Calibration

can be performed from the mem-

brane keypad.

(b) LOI. The optional LOI takes the

place of the membrane keypad

and allows local communication

with the electronics. Refer to Sec-

tion 4 for more information.

The HART option is not protected by

energy limiting barriers. It must not be

interfaced from within the hazardous

area. The 4-20 mA cables should be

routed and the connections made out-

side the hazardous area. Note that this

is the case even when using the in-

trinsically safe version of the handheld

communicator.

(c) Optional HART Interface. The

Hazardous Area Oxymitter 4000’s

4-20 mA output line transmits an

analog signal proportional to the

oxygen level. The HART output is

superimposed on the 4-20 mA out-

put signal. This information can be

accessed through the following:

1 Rosemount Model 275/375

Handheld Communicator -

The handheld communicator

requires Device Description

(DD) software specific to the

Hazardous Area Oxymitter

4000. The DD software will be

supplied with many Model

275/375 units but can also be

programmed into existing

units at most Fisher-

Rosemount service offices.

See Section 7, HART/AMS,

for additional information.

2 Personal Computer (PC) -

The use of a personal com-

puter requires AMS software

available from Fisher

Rosemount.

3 Selected Distributed Control

Systems - The use of distrib-

uted control systems requires

input/output (I/O) hardware

and AMS software which

permit HART communica-

tions.

1

Contents

Main ESSENTIAL INSTRUCTIONS READ THIS PAGE BEFORE PROCEEDING! HIGHLIGHTS OF CHANGES HIGHLIGHTS OF CHANGES (Continued) TABLE OF CONTENTS Page LIST OF ILLUSTRATIONS LIST OF TABLES PREFACE DEFINITIONS NOTE TO USERS IMPORTANT SAFETY INSTRUCTIONS FOR THE WIRING AND INSTALLATION OF THIS APPARATUS BELANGRIJK VIGTIGT BELANGRIJK TRKE IMPORTANT Wichtig Sicherheitshinweise fr den Anschlu und die Installation dieser Gerte. Page VIKTIG Page Page VIKTIGT Page SECTION I. IDENTIFICATION SECTION II. PHYSICAL DATA SECTION III. HAZARDOUS INGREDIENTS SECTION IV. FIRE AND EXPLOSION DATA SECTION V. HEALTH HAZARD DATA THRESHOLD LIMIT VALUE EFFECTS OF OVER EXPOSURE EXPOSURE TO USED CERAMIC FIBER PRODUCT SPECIAL TOXIC EFFECTS SECTION VI. REACTIVITY DATA STABILITY/CONDITIONS TO AVOID HAZARDOUS POLYMERIZATION/CONDITIONS TO AVOID INCOMPATIBILITY/MATERIALS TO AVOID HAZARDOUS DECOMPOSITION PRODUCTS SECTION VII. SPILL OR LEAK PROCEDURES SECTION VIII. SPECIAL PROTECTION INFORMATION SECTION IX. SPECIAL PRECAUTIONS PRECAUTIONS TO BE TAKEN IN HANDLING AND STORING CONCENTRATION Page GENERAL PRECAUTIONS FOR HANDLING AND STORING HIGH PRESSURE GAS CYLINDERS SECTION 1 DESCRIPTION AND SPECIFICATIONS Figure 1-1. Typical System Package HAZARDOUS AREA OXYMITTER 4000 IMPS 4000 REMOTE MOUNTED SPS 4000 Page Page Page STANDARD IMPS 4000* MULTIPROBE AUTOCALIBRATION OPTION REMOTE MOUNTED SPS 4000* SINGLE PROBE AUTOCALIBRATION OPTION (WITH REFERENCE AIR OPTION) Figure 1-6. Typical System Installation O xymitter 4000 with Integral Electronics STANDARD IMPS 4000* MULTIPROBE AUTOCALIBRATION OPTION Figure 1-7. Typical System Installation O xymitter 4000 with Remote Electronics REMOTE MOUNTED SPS 4000* SINGLE PROBE AUTOCALIBRATION OPTION (WITH REFERENCE AIR OPTION) Page Hazardous Area Oxymitter 4000 VIEW A VIEW B A A B B Page Page Table 1-1. Product Matrix Table 1-1. Product Matrix (Continued) Page SECTION 2 INSTALLATION 2-2 Installation Rosemount Analytical Inc. A Division of Emerson Process Management AMBIENT WEATHER CONDITIONS Figure 2-1. Hazardous Area Oxymitter 4000 Probe Installation INSULATE IF EXPOSEDTO PROCESS FLOW MUST BE IN THIS DIRECTIONWITH RESPECT TO DEFLECTOR 3534B48G01 Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-3 PIPE MOUNT CONFIGURATION REMOTE ELECTRONICS WITH LOI AND WINDOW COVER REMOTE ELECTRONICS WITH MEMBRANE KEYPAD AND BLIND COVER WALL MOUNT CONFIGURATION Figure 2-2. Hazardous Area Oxymitter 4000 Remote Electronics Installation Figure 2-3. Hazardous Area Oxymitter 4000 Probe with Abrasive Shield 2-4 Installation Rosemount Analytical Inc. A Division of Emerson Process Management Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-5 MOUNTING PLATE OUTLINE Figure 2-4. Hazardous Area Oxymitter 4000 Mounting Plate Dimensions 2-6 Installation Rosemount Analytical Inc. A Division of Emerson Process Management INSTALLATION FOR MASONRY WALL STACK CONSTRUCTION INSTALLATION FOR METAL WALL STACK OR DUCT CONSTRUCTION Figure 2-5. Hazardous Area Oxymitter 4000 Mounting Plate Installation PROBE MOUNTING ABRASIVE SHIELD MOUNTING Page Page Page 2-10 Installation Rosemount Analytical Inc. A Division of Emerson Process Management WITHOUT SPS 4000 WITH REMOTE SPS 4000 Figure 2-9. Electrical Installation Hazardous Area Oxymitter 4000 with Integral Electronics WITH REOMTE IMPS 4000 Page 2-12 Installation Rosemount Analytical Inc. A Division of Emerson Process Management WIRING DIAGRAM Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-13 WIRING DIAGRAM Page Page ! SECTION 3 CONFIGURATION OF HAZARDOUS AREA OXYMITTER 4000 WITH MEMBRANE KEYPAD Page Page Page Page Page SECTION 4 CONFIGURATION OF HAZARDOUS AREA OXYMITTER 4000 WITH LOI Page Page Page Page Page SECTION 5 START UP AND OPERATION OF HAZARDOUS AREA OXYMITTER 4000 WITH MEMBRANE KEYPAD Page Page Page SECTION 6 START UP AND OPERATION OF HAZARDOUS AREA OXYMITTER 4000 WITH LOI O2: 0.00% LK warm up 367dgC O2: 2.59% LK normal Page Figure 6-4. Local Operator Interface M enu Tree (Sheet 1 of 2) Page Page Page Page Page SECTION 7 HART/AMS Page Page Page Rosemount Analytical Inc. A Division of Emerson Process Management HART/AMS 7-5 Figure 7-3. HART/AMS Menu Tree (Sheet 1 o f 3) Figure 7-3. HART/AMS Menu Tree (Sheet 2 o f 3) 7-6 HART/AMS Rosemount Analytical Inc. A Division of Emerson Process Management Rosemount Analytical Inc. A Division of Emerson Process Management HART/AMS 7-7 Figure 7-3. HART/AMS Menu Tree (Sheet 3 o f 3) Page Page Page SECTION 8 TROUBLESHOOTING 150 EMF (mV) 100 50 Page Page Page Alarms O2 T/C Open KEYPAD LOI Alarms O2 T/C Shorted KEYPAD LOI Alarms O2 T/C Reversed LOI KEYPAD Alarms ADC Error LOI KEYPAD LOI KEYPAD Alarms O2 Heater Open LOI KEYPAD Alarms Very Hi O2 Temp LOI KEYPAD Alarms Board Temp Hi LOI KEYPAD Alarms O2 Temp Low Alarms O2 Temp Hi KEYPAD LOI Alarms O2 Cell Open KEYPAD LOI Alarms O2 Cell Bad KEYPAD LOI Alarms O2 Cell Bad KEYPAD LOI Alarms O2 Cell Bad LOI KEYPAD Alarms O2 Cell Bad LOI KEYPAD Alarms Calib Failed LOI KEYPAD Page Page Calibration Record For Rosemount Analytical In Situ O2 Probe SECTION 9 MAINTENANCE AND SERVICE Page Page ALARMS MANUAL CALIBRATION * * Page Page Page Figure 9-3. Hazardous Area Oxymitter 4000 with Integral Electronics Exploded View 9-8 Maintenance and Service Rosemount Analytical Inc. A Division of Emerson Process Management Rosemount Analytical Inc. A Division of Emerson Process Management Maintenance and Service 9-9 REMOTE ELECTRONICS PROBE HEAD PROBE INTERCONNECTING CABLE Figure 9-4. Hazardous Area Oxymitter 4000 with Remote Electronics Exploded View Page Page Page Page Page Page Page Page Page SECTION 10 RETURN OF MATERIAL Page SECTION 11 REPLACEMENT PARTS Page Page Page SECTION 12 OPTIONAL ACCESSORIES ASSET MANAGEMENT SOLUTIONS Page Page Page SECTION 13 INDEX A B C D Page WARRANTY Hazardous Area Oxymitter 4000 Part no. Serial no. Order no.