Emerson Process Management OXYMITTER 4000 specification

Instruction Manual

IB-106-340C Rev. 4.1 July 2004

Hazardous Area Oxymitter 4000

!NOTE

Upon completing installation, make sure that the Hazardous Area Oxymitter 4000 is turned on and operating prior to firing up the combustion process. Damage can result from having a cold Hazardous Area Oxymitter 4000 ex- posed to the process gases.

During outages, and if possible, leave all Hazardous Area Oxymitter 4000 units running to prevent condensation and premature aging from thermal cycling.

If the ducts will be washed down during outage, MAKE SURE to power down the Hazardous Area Oxymitter 4000 units and remove them from the wash area.

2-16 Installation

Rosemount Analytical Inc. A Division of Emerson Process Management

Image 62

Emerson Process Management OXYMITTER 4000 instruction manual Hazardous Area Oxymitter

Contents

Oxymitter Essential Instructions Summary Highlights of ChangesEffective April, 2004 Rev Effective April, 2004 Rev Summary Effective July, 2004 Rev Table of Contents Hazardous Area Oxymitter Index List of Illustrations List of Tables Preface Definitions Hazardous Area Oxymitter Belangrijk Vigtigt Hazardous Area Oxymitter Tärkeää Hazardous Area Oxymitter Wichtig Importante Viktig Hazardous Area Oxymitter Hazardous Area Oxymitter Viktigt Hazardous Area Oxymitter Section I. Identification Section II. Physical Data Section V. Health Hazard Data Section VI. Reactivity Data Section VII. Spill or Leak Procedures Section IX. Special Precautions Hazardous Area Oxymitter Hazardous Area Oxymitter System Overview Section Description and SpecificationsComponent Checklist of Typical System Package Contents Typical System Package Imps System ConfigurationHazardous Area Oxymitter Remote Mounted System Features Membrane Keypad Hazardous Area Oxymitter Hart Autocalibration StandardMultiprobe Option Logic I/O Regulator Calibration SPS 4000 Optional Model 751 Remote Powdered Loop LCD Display Probe Options Flame Arrestor Ceramic Diffusion AssemblyAbrasive Shield Assembly View a View B Specifications Hazardous Area Oxymitter 4000 with Remote Electronics Hazardous Area CertificationsHazardous Area Oxymitter 4000 with Integral Electronics Product Matrix Code Sensing Probe Type with Flame Arrestor Code Language Calibration Components Part Number Description Selecting Location Section InstallationMechanical Installation Hazardous Area Oxymitter 4000 Probe Installation DIA Millimeters with Inches in Parentheses Hazardous Area Oxymitter 4000 Probe with Abrasive Shield Mounting Plate Outline Abrasive Shield Mounting Probe Mounting Orienting the Optional Vee Deflector Remote Electronics Mounting Hazardous Area Oxymitter Integral Electronics Without SPS All wiring must conform to local and national codes Wiring Diagram Probe Pneumatic Installation Reference Air Package Imps 4000 Connections SPS 4000 Connections Hazardous Area Oxymitter Verify Mechanical Installation General Verify Hazardous Area Oxymitter 4000 Configuration SW2 Defaults Hazardous Area Oxymitter 4000 with Membrane Keypad Logic I/O Configuration as set at HART/AMS or LOI Mode AlarmCalibration Handshake Signal Logic I/O Calibration Hazardous Area Oxymitter Electronics Housing Terminals with LOI Verify Hazardous Area Oxymitter 4000 Configuration Defaults Hazardous Area Oxymitter 4000 with LOI Logic I/O Recommended Configuration MA Signal Upon Critical Alarm Hazardous Area Oxymitter Startup Display Power UPError Operating Display Operation KeypadReference Air Overview Normal Operation Hazardous Area Oxymitter LOI O2 0.00% LK warm up 367dgCO2 2.59% LK normal Start UP Oxymitter 4000 Calibration LOI Features Lockout LOI Menu Tree Local Operator Interface Menu Tree Sheet 1 Hazardous Area Oxymitter 4000 Setup AT the LOI SYSTEM/Calibration Setup SYSTEM/Input/Output SYSTEM/Parameters SYSTEM/Software LOI InstallationSYSTEM/Status Sensor Data LCD Display Optional Model 751 Remote Powered LoopOxymitter 4000 Test Points Hazardous Area Oxymitter Overview Hart Communicator Signal LineSection HART/AMS Connections Signal Line Connections, ≥ 250 Ohms Load Resistance Hart Communicator PC Connections OFF-LINE and ON-LINE Operations Logic I/O Configuration as set at HART/AMS or LOI Mode Configuration HART/AMS Menu Tree Sheet 1 HART/AMS Menu Tree Sheet 2 HART/AMS Menu Tree Sheet 3 Hart Communicator O2 CAL Method Complete CAL Recommended Apply GAS GAS 1 Flow Defining a Timed Calibration VIA Hart O2 Calibration Hazardous Area Oxymitter Section Troubleshooting EMFmV Alarm Indications Indications Alarm ContactsIdentifying and Correcting Alarm Flashes Status MA Line Fault Clearing LED Membrane Keypad. When Fault 1 is Alarms O2 T/C OpenFault 1, Open Thermocouple Keypad Membrane Keypad. When Fault 2 is Alarms O2 T/C ShortedFault 2, Shorted Thermocouple Or Faulty PC Board Alarms O2 T/C ReversedFault 3, Reversed Thermocouple Wiring Membrane Keypad. When Fault 3 is Alarms ADC Error Fault 4, A/D Comm Error Membrane Keypad. When Fault 5 is Alarms O2 Heater OpenFault 5, Open Heater Membrane Keypad. When Fault 6 is Alarms Very Hi O2 TempFault 6, High High Heater Temp Membrane Keypad. When Fault 7 is Alarms Board Temp HiFault 7, High Case Temp Membrane Keypad. When Fault 8 is Alarms O2 Temp LowFault 8, Low Heater Temp Membrane Keypad. When Fault 9 is Alarms O2 Temp HiFault 9, High Heater Temp Membrane Keypad. When Fault 10 is Alarms O2 Cell OpenFault 10, High Cell mV Membrane Keypad. When Fault 11 is Alarms O2 Cell BadFault 11, Bad Cell Fault 12, EEprom Corrupt Membrane Keypad. When Fault 12 is Fault 13, Invalid Slope Membrane Keypad. When Fault 13 is Fault 14, Invalid Constant Membrane Keypad. When Fault 14 is Membrane Keypad. When Fault 15 is Alarms Calib FailedFault 15, Last Calibration Failed How do I detect a plugged diffuser? Probe passes calibration, but still ap- pears to read highProbe passes calibration, but still appears to read low Can I calibrate a badly plugged diffuser? Calibration Record For Rosemount Analytical In Situ O2 Probe Section Maintenance and Service Calibration Hazardous Area Oxymitter 4000 with Keypad Installed in a safe area Hazardous Area Oxymitter Alarms Manual Calibration Calibration Hazardous Area Oxymitter 4000 with LOI Cal Constants Results of the Calibration PurgexxxxsAbort Calibration Calibration Status Hazardous Area Oxymitter 4000 Repair Integral Probe Head Electronic Assembly J8 Connector Terminal Block Replacement See -3or Figure Fuse Location Hazardous Area Oxymitter Heater Strut Assembly Cell Replacement Kit 10. Ceramic Diffuser Element Replacement Hazardous Area Oxymitter Contact and Thermocouple Assembly 11. Contact and Thermocouple Assembly Replacement Section Return of Material Hazardous Area Oxymitter Section Replacement Parts Hazardous Area Oxymitter 4000July Replacement Parts for Probe Part Number Description Index No Probe Disassembly Kit Hazardous Area Oxymitter Hart Handheld 375 Communicator Section Optional AccessoriesAsset Management Solutions AMS BY-PASS Packages Imps 4000 Intelligent Multiprobe Test GAS Sequencer SPS 4000 Single Probe Autocalibration Sequencer O2 Calibration GAS Hazardous Area Oxymitter Section Index Hazardous Area Oxymitter Warranty Hazardous Area Oxymitter Serial no Order no