Emerson Process Management OXYMITTER 4000 guide

Instruction Manual

IB-106-340C Rev. 4.1 July 2004

Hazardous Area Oxymitter 4000

SECTION II. PHYSICAL DATA

APPEARANCE AND ODOR

Cream to white colored fiber shapes. With or without optional white to gray granular surface coating and/or optional black surface coating.

SPECIFIC WEIGHT: 12-25 lb./cubic foot	BOILING POINT: N.A.
VOLATILES (% BY WT.): N.A.	WATER SOLUBILITY: N.A.

SECTION III. HAZARDOUS INGREDIENTS

MATERIAL, QUANTITY, AND THRESHOLD/EXPOSURE LIMIT VALUES

Aluminosilicate (vitreous) 99+ %	1 fiber/cc TWA
CAS. No. 142844-00-06	10 fibers/cc CL
Zirconium Silicate	0-10%	5 mg/cubic meter (TLV)
Black Surface Coating**	0 - 1%	5 mg/cubic meter (TLV)
Armorphous Silica/Silicon Dioxide	0-10%	20 mppcf (6 mg/cubic meter)
	PEL (OSHA 1978) 3 gm cubic meter

(Respirable dust): 10 mg/cubic meter, Intended TLV (ACGIH 1984-85)

**Composition is a trade secret.

SECTION IV. FIRE AND EXPLOSION DATA

FLASH POINT: None

FLAMMABILITY LIMITS: N.A.

EXTINGUISHING MEDIA

Use extinguishing agent suitable for type of surrounding fire.

UNUSUAL FIRE AND EXPLOSION HAZARDS / SPECIAL FIRE FIGHTING PROCEDURES

N.A.

P-16	Rosemount Analytical Inc. A Division of Emerson Process Management

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Emerson Process Management OXYMITTER 4000 instruction manual Section II. Physical Data

Contents

Oxymitter Essential Instructions Highlights of Changes Effective April, 2004 RevSummary Effective April, 2004 Rev Summary Effective July, 2004 Rev Table of Contents Hazardous Area Oxymitter Index List of Illustrations List of Tables Preface Definitions Hazardous Area Oxymitter Belangrijk Vigtigt Hazardous Area Oxymitter Tärkeää Hazardous Area Oxymitter Wichtig Importante Viktig Hazardous Area Oxymitter Hazardous Area Oxymitter Viktigt Hazardous Area Oxymitter Section I. Identification Section II. Physical Data Section V. Health Hazard Data Section VI. Reactivity Data Section VII. Spill or Leak Procedures Section IX. Special Precautions Hazardous Area Oxymitter Hazardous Area Oxymitter Section Description and Specifications Component Checklist of Typical System Package ContentsSystem Overview Typical System Package System Configuration Hazardous Area OxymitterImps Remote Mounted System Features Membrane Keypad Hazardous Area Oxymitter Hart Standard MultiprobeAutocalibration Option Logic I/O Regulator Calibration SPS 4000 Optional Model 751 Remote Powdered Loop LCD Display Flame Arrestor Ceramic Diffusion Assembly Abrasive Shield AssemblyProbe Options View a View B Specifications Hazardous Area Certifications Hazardous Area Oxymitter 4000 with Integral ElectronicsHazardous Area Oxymitter 4000 with Remote Electronics Product Matrix Code Sensing Probe Type with Flame Arrestor Code Language Calibration Components Part Number Description Section Installation Mechanical InstallationSelecting Location Hazardous Area Oxymitter 4000 Probe Installation DIA Millimeters with Inches in Parentheses Hazardous Area Oxymitter 4000 Probe with Abrasive Shield Mounting Plate Outline Abrasive Shield Mounting Probe Mounting Orienting the Optional Vee Deflector Remote Electronics Mounting Hazardous Area Oxymitter Integral Electronics Without SPS All wiring must conform to local and national codes Wiring Diagram Probe Pneumatic Installation Reference Air Package Imps 4000 Connections SPS 4000 Connections Hazardous Area Oxymitter Verify Mechanical Installation General Verify Hazardous Area Oxymitter 4000 Configuration SW2 Defaults Hazardous Area Oxymitter 4000 with Membrane Keypad Alarm Calibration Handshake SignalLogic I/O Configuration as set at HART/AMS or LOI Mode Logic I/O Calibration Hazardous Area Oxymitter Electronics Housing Terminals with LOI Verify Hazardous Area Oxymitter 4000 Configuration Defaults Hazardous Area Oxymitter 4000 with LOI Logic I/O Recommended Configuration MA Signal Upon Critical Alarm Hazardous Area Oxymitter Power UP ErrorStartup Display Operating Display Keypad Reference AirOperation Overview Normal Operation Hazardous Area Oxymitter O2 0.00% LK warm up 367dgC O2 2.59% LK normalLOI Start UP Oxymitter 4000 Calibration LOI Features Lockout LOI Menu Tree Local Operator Interface Menu Tree Sheet 1 Hazardous Area Oxymitter 4000 Setup AT the LOI SYSTEM/Calibration Setup SYSTEM/Input/Output SYSTEM/Parameters LOI Installation SYSTEM/StatusSYSTEM/Software Sensor Data Model 751 Remote Powered Loop Oxymitter 4000 Test PointsLCD Display Optional Hazardous Area Oxymitter Hart Communicator Signal Line Section HART/AMSOverview Connections Signal Line Connections, ≥ 250 Ohms Load Resistance Hart Communicator PC Connections OFF-LINE and ON-LINE Operations Logic I/O Configuration as set at HART/AMS or LOI Mode Configuration HART/AMS Menu Tree Sheet 1 HART/AMS Menu Tree Sheet 2 HART/AMS Menu Tree Sheet 3 Hart Communicator O2 CAL Method Complete CAL Recommended Apply GAS GAS 1 Flow Defining a Timed Calibration VIA Hart O2 Calibration Hazardous Area Oxymitter Section Troubleshooting EMFmV Alarm Indications Alarm Contacts Identifying and Correcting AlarmIndications Flashes Status MA Line Fault Clearing LED Alarms O2 T/C Open Fault 1, Open ThermocoupleMembrane Keypad. When Fault 1 is Keypad Alarms O2 T/C Shorted Fault 2, Shorted ThermocoupleMembrane Keypad. When Fault 2 is Alarms O2 T/C Reversed Fault 3, Reversed Thermocouple WiringOr Faulty PC Board Membrane Keypad. When Fault 3 is Alarms ADC Error Fault 4, A/D Comm Error Alarms O2 Heater Open Fault 5, Open HeaterMembrane Keypad. When Fault 5 is Alarms Very Hi O2 Temp Fault 6, High High Heater TempMembrane Keypad. When Fault 6 is Alarms Board Temp Hi Fault 7, High Case TempMembrane Keypad. When Fault 7 is Alarms O2 Temp Low Fault 8, Low Heater TempMembrane Keypad. When Fault 8 is Alarms O2 Temp Hi Fault 9, High Heater TempMembrane Keypad. When Fault 9 is Alarms O2 Cell Open Fault 10, High Cell mVMembrane Keypad. When Fault 10 is Alarms O2 Cell Bad Fault 11, Bad CellMembrane Keypad. When Fault 11 is Fault 12, EEprom Corrupt Membrane Keypad. When Fault 12 is Fault 13, Invalid Slope Membrane Keypad. When Fault 13 is Fault 14, Invalid Constant Membrane Keypad. When Fault 14 is Alarms Calib Failed Fault 15, Last Calibration FailedMembrane Keypad. When Fault 15 is Probe passes calibration, but still ap- pears to read high Probe passes calibration, but still appears to read lowHow do I detect a plugged diffuser? Can I calibrate a badly plugged diffuser? Calibration Record For Rosemount Analytical In Situ O2 Probe Section Maintenance and Service Calibration Hazardous Area Oxymitter 4000 with Keypad Installed in a safe area Hazardous Area Oxymitter Alarms Manual Calibration Calibration Hazardous Area Oxymitter 4000 with LOI Purgexxxxs Abort CalibrationCal Constants Results of the Calibration Calibration Status Hazardous Area Oxymitter 4000 Repair Integral Probe Head Electronic Assembly J8 Connector Terminal Block Replacement See -3or Figure Fuse Location Hazardous Area Oxymitter Heater Strut Assembly Cell Replacement Kit 10. Ceramic Diffuser Element Replacement Hazardous Area Oxymitter Contact and Thermocouple Assembly 11. Contact and Thermocouple Assembly Replacement Section Return of Material Hazardous Area Oxymitter Section Replacement Parts Hazardous Area Oxymitter 4000July Replacement Parts for Probe Part Number Description Index No Probe Disassembly Kit Hazardous Area Oxymitter Section Optional Accessories Asset Management Solutions AMSHart Handheld 375 Communicator BY-PASS Packages Imps 4000 Intelligent Multiprobe Test GAS Sequencer SPS 4000 Single Probe Autocalibration Sequencer O2 Calibration GAS Hazardous Area Oxymitter Section Index Hazardous Area Oxymitter Warranty Hazardous Area Oxymitter Serial no Order no