Emerson Process Management OXYMITTER 4000 specification

Instruction Manual

IB-106-340C Rev. 4.1 July 2004

Hazardous Area Oxymitter 4000

P-14	Rosemount Analytical Inc. A Division of Emerson Process Management

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Emerson Process Management OXYMITTER 4000 instruction manual Hazardous Area Oxymitter

Contents

Oxymitter Essential Instructions Effective April, 2004 Rev Highlights of ChangesSummary Effective April, 2004 Rev Summary Effective July, 2004 Rev Table of Contents Hazardous Area Oxymitter Index List of Illustrations List of Tables Preface Definitions Hazardous Area Oxymitter Belangrijk Vigtigt Hazardous Area Oxymitter Tärkeää Hazardous Area Oxymitter Wichtig Importante Viktig Hazardous Area Oxymitter Hazardous Area Oxymitter Viktigt Hazardous Area Oxymitter Section I. Identification Section II. Physical Data Section V. Health Hazard Data Section VI. Reactivity Data Section VII. Spill or Leak Procedures Section IX. Special Precautions Hazardous Area Oxymitter Hazardous Area Oxymitter Component Checklist of Typical System Package Contents Section Description and SpecificationsSystem Overview Typical System Package Imps System ConfigurationHazardous Area Oxymitter Remote Mounted System Features Membrane Keypad Hazardous Area Oxymitter Hart Autocalibration StandardMultiprobe Option Logic I/O Regulator Calibration SPS 4000 Optional Model 751 Remote Powdered Loop LCD Display Abrasive Shield Assembly Flame Arrestor Ceramic Diffusion AssemblyProbe Options View a View B Specifications Hazardous Area Oxymitter 4000 with Integral Electronics Hazardous Area CertificationsHazardous Area Oxymitter 4000 with Remote Electronics Product Matrix Code Sensing Probe Type with Flame Arrestor Code Language Calibration Components Part Number Description Mechanical Installation Section InstallationSelecting Location Hazardous Area Oxymitter 4000 Probe Installation DIA Millimeters with Inches in Parentheses Hazardous Area Oxymitter 4000 Probe with Abrasive Shield Mounting Plate Outline Abrasive Shield Mounting Probe Mounting Orienting the Optional Vee Deflector Remote Electronics Mounting Hazardous Area Oxymitter Integral Electronics Without SPS All wiring must conform to local and national codes Wiring Diagram Probe Pneumatic Installation Reference Air Package Imps 4000 Connections SPS 4000 Connections Hazardous Area Oxymitter Verify Mechanical Installation General Verify Hazardous Area Oxymitter 4000 Configuration SW2 Defaults Hazardous Area Oxymitter 4000 with Membrane Keypad Logic I/O Configuration as set at HART/AMS or LOI Mode AlarmCalibration Handshake Signal Logic I/O Calibration Hazardous Area Oxymitter Electronics Housing Terminals with LOI Verify Hazardous Area Oxymitter 4000 Configuration Defaults Hazardous Area Oxymitter 4000 with LOI Logic I/O Recommended Configuration MA Signal Upon Critical Alarm Hazardous Area Oxymitter Startup Display Power UPError Operating Display Operation KeypadReference Air Overview Normal Operation Hazardous Area Oxymitter LOI O2 0.00% LK warm up 367dgCO2 2.59% LK normal Start UP Oxymitter 4000 Calibration LOI Features Lockout LOI Menu Tree Local Operator Interface Menu Tree Sheet 1 Hazardous Area Oxymitter 4000 Setup AT the LOI SYSTEM/Calibration Setup SYSTEM/Input/Output SYSTEM/Parameters SYSTEM/Software LOI InstallationSYSTEM/Status Sensor Data Oxymitter 4000 Test Points Model 751 Remote Powered LoopLCD Display Optional Hazardous Area Oxymitter Overview Hart Communicator Signal LineSection HART/AMS Connections Signal Line Connections, ≥ 250 Ohms Load Resistance Hart Communicator PC Connections OFF-LINE and ON-LINE Operations Logic I/O Configuration as set at HART/AMS or LOI Mode Configuration HART/AMS Menu Tree Sheet 1 HART/AMS Menu Tree Sheet 2 HART/AMS Menu Tree Sheet 3 Hart Communicator O2 CAL Method Complete CAL Recommended Apply GAS GAS 1 Flow Defining a Timed Calibration VIA Hart O2 Calibration Hazardous Area Oxymitter Section Troubleshooting EMFmV Alarm Indications Identifying and Correcting Alarm Alarm ContactsIndications Flashes Status MA Line Fault Clearing LED Membrane Keypad. When Fault 1 is Alarms O2 T/C OpenFault 1, Open Thermocouple Keypad Fault 2, Shorted Thermocouple Alarms O2 T/C ShortedMembrane Keypad. When Fault 2 is Or Faulty PC Board Alarms O2 T/C ReversedFault 3, Reversed Thermocouple Wiring Membrane Keypad. When Fault 3 is Alarms ADC Error Fault 4, A/D Comm Error Fault 5, Open Heater Alarms O2 Heater OpenMembrane Keypad. When Fault 5 is Fault 6, High High Heater Temp Alarms Very Hi O2 TempMembrane Keypad. When Fault 6 is Fault 7, High Case Temp Alarms Board Temp HiMembrane Keypad. When Fault 7 is Fault 8, Low Heater Temp Alarms O2 Temp LowMembrane Keypad. When Fault 8 is Fault 9, High Heater Temp Alarms O2 Temp HiMembrane Keypad. When Fault 9 is Fault 10, High Cell mV Alarms O2 Cell OpenMembrane Keypad. When Fault 10 is Fault 11, Bad Cell Alarms O2 Cell BadMembrane Keypad. When Fault 11 is Fault 12, EEprom Corrupt Membrane Keypad. When Fault 12 is Fault 13, Invalid Slope Membrane Keypad. When Fault 13 is Fault 14, Invalid Constant Membrane Keypad. When Fault 14 is Fault 15, Last Calibration Failed Alarms Calib FailedMembrane Keypad. When Fault 15 is Probe passes calibration, but still appears to read low Probe passes calibration, but still ap- pears to read highHow do I detect a plugged diffuser? Can I calibrate a badly plugged diffuser? Calibration Record For Rosemount Analytical In Situ O2 Probe Section Maintenance and Service Calibration Hazardous Area Oxymitter 4000 with Keypad Installed in a safe area Hazardous Area Oxymitter Alarms Manual Calibration Calibration Hazardous Area Oxymitter 4000 with LOI Cal Constants Results of the Calibration PurgexxxxsAbort Calibration Calibration Status Hazardous Area Oxymitter 4000 Repair Integral Probe Head Electronic Assembly J8 Connector Terminal Block Replacement See -3or Figure Fuse Location Hazardous Area Oxymitter Heater Strut Assembly Cell Replacement Kit 10. Ceramic Diffuser Element Replacement Hazardous Area Oxymitter Contact and Thermocouple Assembly 11. Contact and Thermocouple Assembly Replacement Section Return of Material Hazardous Area Oxymitter Section Replacement Parts Hazardous Area Oxymitter 4000July Replacement Parts for Probe Part Number Description Index No Probe Disassembly Kit Hazardous Area Oxymitter Hart Handheld 375 Communicator Section Optional AccessoriesAsset Management Solutions AMS BY-PASS Packages Imps 4000 Intelligent Multiprobe Test GAS Sequencer SPS 4000 Single Probe Autocalibration Sequencer O2 Calibration GAS Hazardous Area Oxymitter Section Index Hazardous Area Oxymitter Warranty Hazardous Area Oxymitter Serial no Order no