Operation and Maintenance Manual | Fluke RPM4 instruction

RPM4™

Reference Pressure Monitor

Operation and Maintenance Manual

© 2004-2007 DH Instruments, a Fluke Company

Image 1

Fluke RPM4 manual Operation and Maintenance Manual, DH Instruments, a Fluke Company

Contents

RPM4 Operation and Maintenance ManualDH Instruments, a Fluke Company Page Table of Contents 2RES Resolution 3STAB 4UL Upper Limit Range Unit Mode9RESET Autorange Leak CK Display Remote Operation MAINTENANCE, Adjustments and Calibration115 136 Pressure 137 Tables Figures Manual Conventions About this Manual RPM4 Operation and Maintenance Manual Product Overview Introduction General Specifications SpecificationsPressure Measurement Specifications Quartz Reference Pressure Transducer Q-RPT RPT SI VersionDesignation US Version ON-BOARD Barometer Compensated Temperature Range 5 to 35 CPredicted One Year Stability ± 0.005% of reading RPTs UP to A10M 1500 psi Battery and Charger Pack RPM4 Operation and Maintenance Manual Inspecting Contents InstallationUnpacking and Inspection Removing from Packaging Site Requirements SetupPreparing for Operation Front and Rear Panels 3.1 85 to 264 VAC, 50/60 HZ VAC Power Power ConnectionBattery Pack Rear Panel Connecting to Measure Pressure TEST+ and TEST- Ports Remote ENT Connection Footswitch or Other Switch CHECK/SET Security Level Vent or ATM Port Turn OFF Absolute and Negative Gauge Mode Axxx RPT POWER-UP and VerificationParallel Measurement Mode Switch Power on Checking Gauge Mode Pressure Measurement Checking Absolute Mode Pressure MeasurementCheck Pressure Measurement Operation Short Term Storage User Interface OperationMain RUN Screen PRESSURE1UNITM hzRR DDISPLAYFUNCIONnn/nn Display Field Name Purpose Contents Section Function / Data Keypad Layout and Protocol General Operating Principles Remote ENT Enter FootswitchSounds Pressure READY/NOT Ready Multipe Ranges Q-RPTS, Autorange and Infinite Ranging Active A700K DF Hi psi 100g/100a Display SymbolRPT Position Setting Purpose Specific to Section Using RPM4 with a PPC3 CONTROLLER/CALIBRATORSDS Open and close SDS AutoRange range Measurement modeDisplay Range To Charge the Battery USE of the 12VDC BATTERY/CHARGER PackTo Use the Battery/Charger Pack to Supply RPM4 To Check the Battery Charge Level SDS Self Defense System Direct Function Keys Summary Direct Function KeysRange Summary of RPM4 Function Key Operation Operation Unit 1kPa 2Pa 3MPa 4hPa 5bar 6mbar ModeAbsolute Gauge Measurement mode 1abs 2gage 3neg gageNegative Gauge Differential Meas mode 1abs 2gage 3neg gage 4dif Differential Measurement Mode Operation Main run screen measured pressure display Default Display functionSDS function AutoZ function Absolute mode Zero absolute SETTING/SELECTION Purpose SET to SectionNegative gauge mode Minus Gauge mode Q-RPT with AutoRange A700K Hi kPa 300g/100a Leak CK KPa a Leak testing 13 sSet leak check time 15 s ∆P 0.61 kPa a Hi Rate 0.06 kPa/sec Display 1avg 2rate 3dev 4RPT 5HiLo 6freeze 7clean Averaging Period AVG Average20 s 0007 18Avg Psi a Hi Rate0001/sec Current rate of change of pressure in current Target 100.0000 psi a Dev DeviationPsi a zH3 D -0.8865 T100.0000 Psi a zHi Psi g zLo 6.4 RPT Psi a zHi H 99.2254 L98.0098 6.5 Hi/Lo Freeze CleanPsi a zHi F Head Conventional main run screen first line Clean second linePsi a zHi Edit head height Principle Position designator of Q-RPT for which SDS will be opened Pmax! 350 kPa a Hi Open SDS? 1no 2yes SDS in Differential and Parallel Measurement Modes AU T O ZPmax! 350 kPa a HL Open Hi&Lo? 1no 2yes Autoz in Gauge and Negative Gauge Mode AutoZ Hi abs by 1Entry 2COM2 3Lo RPT Autoz in Absolute Mode KPa a Pstd,00.00000 Run AutoZ by EntryOld Poffset 0.0 Pa New Poffset 8.3 Pa Run AutoZ by COM2 Run AutoZ by Lo RPT Old Poffset 0.0 Pa New Poffset 3.1 PaKPa a Pstd,097.7786 ENT RUN Autotest Autoz in Differential Mode Saving AN Autorange Range 1RANGE1range 2res 3stab 4UL 5ATest Deleting Autorange Ranges 2 2RES ResolutionSave range A700K Hi kPa 300g/100a A700K Hi kPa 300g/100a Display resltn Hi 0.0010 %FS 3 3STAB Stability Hi 0.020 Pa 4 4UL Upper Limit Upper Lower-110.00 KPa g Upper limit Hi 204.000 kPa a Special 1AutoZ 2remote 3head 4SDS 5prefs 6Punit 7intern 8cal 9reset5 5ATEST Over Pressure Function AutoZ Purpose and Principle 1 1AU T O Z AutoZ in absolute measurement mode with an Axxx Q-RPT AutoZ in differential measurement mode AutoZ in gauge measurement mode with a Gxxx or BGxxx Q-RPTAutoZ ON/OFF Recommendations for the Use of the AutoZ Function Active Q-RPT designator 1off 2view 3edit Abs on Edit Autoz 2 2REMOTEPoffset, Abs 2.2 3IEEE-488 2.1 1COM1, 2COM22.3 4FORMAT 2.4 5RS232 SELF-TEST 3 3HEADIf a test fails 4.1 1TEMP OPEN/CLOSE 4 4SDSSDS temporary Hi 1close 2open 4.2 2FULL Time ON/OFF 5 5PREFSSDS full time Hi 1on 2off 1ScrSvr 2sound 3time 4ID 5level 5.2 2SOUND 5.1 1SCRSVR5.3 3TIME Press SPECIAL, 5prefs, 3time. The display is 5.5 5LEVEL Security 5.4 4ID Security Levels Setup Unit ModeFunction LOW Medium High Range Leak CK Display Head SDS RPM4 SNnnnn-xx Password pppppp Password pppppp Disables password6 6PUNIT Selecting 1change user level brings up the restriction menu Define user unit 1.000000 unit/Pa Set up unit #6 Unit#6 1SI 2other 3altitude 4user1SI 2OTHER 3ALTITUDE 4USER 7.1 1BARO 7 7INTERNAL1baro 2ReadRt 3RPT2x 4lo vnt 5log 7.2 2READRT Pressure Display Rate of Change UpdateAuto read rate 1on 2off % of range span/s 7.3 3RPT2X Test- vent1auto 2open 3close 4view 7.4 4LO VNT 7.5 5LOG 8 8CAL Operation See Sections 5.2 9.1 1SETS 9 9RESET1sets 2units 3ATest 4cal 5all 9.2 2 Units Reset Result See Section Unit9.3 3ATEST 9.4 4 CAL 9.5 5 ALL Reset Result See SectionAll Q-RPT Calibration PA to zero, PM to All SDS full time on 4.2 DH Instruments, a Fluke Company Overview Remote OperationInterfacing 1 RS232 Interface IEEE-488 Programming Formats1.3 COM2 PIN # Function Description Classic Program Message Format Using Command Type CommandsEnhanced Program Message Format Using Query Type Commands Programming Messages Commands Command Error MessagessVER Zoffset Enhanced Program Message Description OverviewClassic #xx Program Message DescriptionsAbort Enhanced Reply Abort no reply if IEEE-488 Example Sent Range ARANGEnUnit Mode ‘state’ AUTOZEROnAUTOZEROn=RUN CALAMB=adder, mult CalDate Calamb adder, mult CalDateAdder Mult Date CONTn 9999. Setting the value to ‘0’ disables the head correction Defaults Head 0, cm, N2 Arguments HeightClassic GPIB=addr Classic HEAD=height, units, fluid LLn L2 / L3LLn =limit Limit MMODEn NVENTn Adder, mult CalDate PCALnPCALn= adder, mult CalDate PRn PRR PRRQprr QPRR? RATEn Rng Period READRATEnREADYCKn RESET? ResetREMOTE? RESn SDSn RPTnClose SDSAUTO, Sdsact SDSAUTOn Lower limits Measurement is finishedAn internal device failure has occurred SS%n Ready/Not Ready criteria SSnHhmm UCOEFn ULn UNITn unit , ref UNITn unitn , ref UNITn unitg , ref UNITnUNITn unita , ref UNITn unitd , ref UNITn=unit , ref Oper RQS/MSS ESB MAV Error RSR Error QueueStatus Reporting System Status Byte Register ←←← Output Queue ←←← Error Queue RQS/MSS ESB MAV Error RSROper PON URQ Ready Status Register Standard Event RegisterPON URQ CMD EXE DDE QYE RQC OPC Meas Nrdy RDY Ieee STD .2 Common and Status Program Messages Program Message Descriptions Example Sent ∗RST? Enhanced Reply Bit 6 64 is reserved and cannot be set RemarksRSE RPM4 Operation and Maintenance Manual Calibration of Quartz Reference Pressure Transducers Q-RPTS Maintenance Adjustments and CalibrationPrinciple AS Received and AS Left Data PA and PM CoefficientsCorrected reading = uncorrected reading PM + PA GAS Operated Q-RPTS, A10M and Lower Equipment RequiredOIL or GAS Operated Q-RPTS A14M and Higher SET-UP and Preparation Standard Class Q-RPTS Recommended Calibration Point SequenceCalibration Point Segment Point Span Verification of Premium Class Q-RPTs Premium Class Q-RPTSSPAN1 25 % 50 % 75 % 100 % 15 % 30 % 40 % 45 % 50 % 55 % 60 % 70 % 85 % 100 % Calibration Point Sequence, Premium Class BGxxx Q-RPTs Editing and Viewing Q-RPT Calibration Information RPT Calibration Using Caltool for Rpts SoftwareAllow abs Neg g mode? 1yes 2no Cal date20030325 Hi AbsPoffset 0.0 Pa Absolute Neg g mode 1on 2off000000 RPT CALIBRATION/ADJUSTMENT Without Caltool for Rpts Software Non-corrected reading = corrected reading PA/PM + Poffset Adjustment of ON-BOARD BarometerAs left reading = non-corrected reading new PM + new PA Reloading Embedded Software Into Flash Memory Power Supply Module Subassembly Description and LocationMini Micro Board Micro Card ON-BOARD Barometer Driver BoardRPT Module Display Valve RPT Module Pneumatic SchematicsCondition State Valve Condition State Axxx Q-RPT A10M with G15K or BGxxx Symptom Probable Cause Solution TroubleshootingAccess Restricted Fatal Fault Displayed in second line Check RPT connectionReady green Ready/Not Ready SDS Closed is displayed RPM4 Operation and Maintenance Manual Appendix Black wire White wire DH Instruments, a Fluke CompanyRemote ENT Pressure Unit ConversionTo Convert from Pa To Multiply by Warranty RPM4 Operation and Maintenance Manual DUT GlossaryHL Q-RPT Qdut PPC3