DH Instruments, a Fluke Company
Operation and Maintenance Manual
RPM4
Page
Table of Contents
2RES Resolution 3STAB 4UL Upper Limit
Range Unit Mode
9RESET
Autorange Leak CK Display
115
MAINTENANCE, Adjustments and Calibration
Remote Operation
136
Pressure
137
Tables
Figures
Manual Conventions
About this Manual
RPM4 Operation and Maintenance Manual
Product Overview
Introduction
General Specifications
Specifications
Pressure Measurement Specifications
Quartz Reference Pressure Transducer Q-RPT
RPT
SI Version
Designation
US Version
ON-BOARD Barometer
Compensated Temperature Range 5 to 35 C
Predicted One Year Stability ± 0.005% of reading
RPTs UP to A10M 1500 psi
Battery and Charger Pack
RPM4 Operation and Maintenance Manual
Inspecting Contents
Installation
Unpacking and Inspection
Removing from Packaging
Site Requirements
Setup
Preparing for Operation
Front and Rear Panels
3.1 85 to 264 VAC, 50/60 HZ VAC Power
Power Connection
Battery Pack
Rear Panel
Connecting to Measure Pressure TEST+ and TEST- Ports
Remote ENT Connection Footswitch or Other Switch
CHECK/SET Security Level
Vent or ATM Port
Turn OFF Absolute and Negative Gauge Mode Axxx RPT
POWER-UP and Verification
Parallel Measurement Mode
Switch Power on
Check Pressure Measurement Operation
Checking Absolute Mode Pressure Measurement
Checking Gauge Mode Pressure Measurement
Short Term Storage
Main RUN Screen
Operation
User Interface
PRESSURE1UNITM hzRR DDISPLAYFUNCIONnn/nn
Display Field Name Purpose Contents Section
Function / Data Keypad Layout and Protocol
General Operating Principles
Remote ENT Enter Footswitch
Sounds
Pressure READY/NOT Ready
Multipe Ranges Q-RPTS, Autorange and Infinite Ranging
RPT Position
Display Symbol
Active A700K DF Hi psi 100g/100a
Setting Purpose Specific to Section
Using RPM4 with a PPC3 CONTROLLER/CALIBRATOR
SDS
Open and close SDS
AutoRange range
Measurement mode
Display
Range
To Charge the Battery
USE of the 12VDC BATTERY/CHARGER Pack
To Use the Battery/Charger Pack to Supply RPM4
To Check the Battery Charge Level
SDS Self Defense System
Direct Function Keys Summary
Direct Function Keys
Range
Summary of RPM4 Function Key Operation
Operation
Unit
Absolute
Mode
1kPa 2Pa 3MPa 4hPa 5bar 6mbar
Gauge
Measurement mode 1abs 2gage 3neg gage
Negative Gauge
Differential
Meas mode 1abs 2gage 3neg gage 4dif
Differential Measurement Mode Operation
Main run screen measured pressure display
Default Display function
SDS function
AutoZ function
Absolute mode Zero absolute
SETTING/SELECTION Purpose SET to Section
Negative gauge mode Minus
Gauge mode Q-RPT with
AutoRange A700K Hi kPa 300g/100a
Set leak check time 15 s
KPa a Leak testing 13 s
Leak CK
∆P 0.61 kPa a Hi Rate 0.06 kPa/sec
Display
1avg 2rate 3dev 4RPT 5HiLo 6freeze 7clean
Averaging Period
AVG Average
20 s
0007 18Avg
Psi a Hi
Rate
0001/sec
Current rate of change of pressure in current
Psi a zH3 D -0.8865 T100.0000
Dev Deviation
Target 100.0000 psi a
Psi a zHi Psi g zLo
6.4 RPT
Psi a zHi H 99.2254 L98.0098
6.5 Hi/Lo
Psi a zHi F
Clean
Freeze
Psi a zHi
Conventional main run screen first line Clean second line
Head
Edit head height
Principle
Position designator of Q-RPT for which SDS will be opened
Pmax! 350 kPa a Hi Open SDS? 1no 2yes
Pmax! 350 kPa a HL Open Hi&Lo? 1no 2yes
AU T O Z
SDS in Differential and Parallel Measurement Modes
Autoz in Gauge and Negative Gauge Mode
AutoZ Hi abs by 1Entry 2COM2 3Lo RPT
Autoz in Absolute Mode
KPa a Pstd,00.00000
Run AutoZ by Entry
Old Poffset 0.0 Pa New Poffset 8.3 Pa
Run AutoZ by COM2
KPa a Pstd,097.7786
Old Poffset 0.0 Pa New Poffset 3.1 Pa
Run AutoZ by Lo RPT
ENT RUN Autotest
Autoz in Differential Mode
1range 2res 3stab 4UL 5ATest
1RANGE
Saving AN Autorange Range
Deleting Autorange Ranges
2 2RES Resolution
Save range A700K Hi kPa 300g/100a
A700K Hi kPa 300g/100a
Display resltn Hi 0.0010 %FS
3 3STAB
Stability Hi 0.020 Pa
4 4UL Upper Limit
Upper Lower-110.00 KPa g
Upper limit Hi 204.000 kPa a
Special
1AutoZ 2remote 3head 4SDS 5prefs 6Punit 7intern 8cal 9reset
5 5ATEST
Over Pressure Function
AutoZ Purpose and Principle
1 1AU T O Z
AutoZ in absolute measurement mode with an Axxx Q-RPT
AutoZ in differential measurement mode
AutoZ in gauge measurement mode with a Gxxx or BGxxx Q-RPT
AutoZ ON/OFF
Recommendations for the Use of the AutoZ Function
Active Q-RPT designator
1off 2view 3edit Abs on
Poffset, Abs
2 2REMOTE
Edit Autoz
2.3 4FORMAT
2.1 1COM1, 2COM2
2.2 3IEEE-488
If a test fails
3 3HEAD
2.4 5RS232 SELF-TEST
SDS temporary Hi 1close 2open
4 4SDS
4.1 1TEMP OPEN/CLOSE
4.2 2FULL Time ON/OFF
5 5PREFS
SDS full time Hi 1on 2off
1ScrSvr 2sound 3time 4ID 5level
5.2 2SOUND
5.1 1SCRSVR
5.3 3TIME
Press SPECIAL, 5prefs, 3time. The display is
5.5 5LEVEL Security
5.4 4ID
Security Levels
Setup
Unit Mode
Function LOW Medium High Range
Leak CK Display Head SDS
RPM4 SNnnnn-xx Password pppppp
Password pppppp Disables password
6 6PUNIT
Selecting 1change user level brings up the restriction menu
Define user unit 1.000000 unit/Pa
Set up unit #6 Unit#6 1SI 2other 3altitude 4user
1SI
2OTHER 3ALTITUDE 4USER
1baro 2ReadRt 3RPT2x 4lo vnt 5log
7 7INTERNAL
7.1 1BARO
7.2 2READRT
Pressure Display Rate of Change Update
Auto read rate 1on 2off
% of range span/s
7.3 3RPT2X
Test- vent1auto 2open 3close 4view
7.4 4LO VNT
Operation See Sections 5.2
8 8CAL
7.5 5LOG
1sets 2units 3ATest 4cal 5all
9 9RESET
9.1 1SETS
9.2 2 Units
Reset Result See Section Unit
9.3 3ATEST
9.4 4 CAL
9.5 5 ALL
Reset Result See Section
All Q-RPT Calibration PA to zero, PM to
All SDS full time on 4.2 DH Instruments, a Fluke Company
Overview
Remote Operation
Interfacing
1 RS232 Interface
IEEE-488
Programming Formats
1.3 COM2
PIN # Function Description
Enhanced Program Message Format
Using Command Type Commands
Classic Program Message Format
Using Query Type Commands
Programming Messages
Commands
Command
Error Messagess
VER
Zoffset
Classic
Program Message Description Overview
Enhanced
#xx
Program Message Descriptions
Abort
Enhanced Reply Abort no reply if IEEE-488 Example Sent
Range
ARANGEn
Unit
Mode
AUTOZEROn=RUN
AUTOZEROn
‘state’
CALAMB=adder, mult CalDate
Calamb adder, mult CalDate
Adder
Mult
Date
CONTn
9999. Setting the value to ‘0’ disables the head correction
Defaults Head 0, cm, N2 Arguments Height
Classic GPIB=addr
Classic HEAD=height, units, fluid
LLn
L2 / L3
LLn =limit
Limit
MMODEn
NVENTn
Adder, mult CalDate
PCALn
PCALn= adder, mult CalDate
PRn
PRR
PRR
Qprr
QPRR?
RATEn
Rng
READYCKn
READRATEn
Period
RESET?
Reset
REMOTE?
RESn
SDSn
RPTn
Close
SDSAUTO, Sdsact
SDSAUTOn
Lower limits
Measurement is finished
An internal device failure has occurred
SS%n
Ready/Not Ready criteria
SSn
Hhmm
UCOEFn
ULn
UNITn unit , ref UNITn unitn , ref UNITn unitg , ref
UNITn
UNITn unita , ref UNITn unitd , ref
UNITn=unit , ref
Oper RQS/MSS ESB MAV Error RSR
Error Queue
Status Reporting System
Status Byte Register
←←← Output Queue ←←← Error Queue
RQS/MSS ESB MAV Error RSR
Oper
PON URQ
Ready Status Register
Standard Event Register
PON URQ CMD EXE DDE QYE RQC OPC
Meas Nrdy RDY
Ieee STD .2 Common and Status Program Messages
Program Message Descriptions
RSE
Bit 6 64 is reserved and cannot be set Remarks
Example Sent ∗RST? Enhanced Reply
RPM4 Operation and Maintenance Manual
Principle
Maintenance Adjustments and Calibration
Calibration of Quartz Reference Pressure Transducers Q-RPTS
Corrected reading = uncorrected reading PM + PA
PA and PM Coefficients
AS Received and AS Left Data
OIL or GAS Operated Q-RPTS A14M and Higher
Equipment Required
GAS Operated Q-RPTS, A10M and Lower
SET-UP and Preparation
Standard Class Q-RPTS
Recommended Calibration Point Sequence
Calibration Point Segment
Point Span
Verification of Premium Class Q-RPTs
Premium Class Q-RPTS
SPAN1
25 % 50 % 75 % 100 %
15 % 30 % 40 % 45 % 50 % 55 % 60 % 70 % 85 % 100 %
Calibration Point Sequence, Premium Class BGxxx Q-RPTs
Allow abs Neg g mode? 1yes 2no
RPT Calibration Using Caltool for Rpts Software
Editing and Viewing Q-RPT Calibration Information
000000
Absolute Neg g mode 1on 2off
Cal date20030325 Hi AbsPoffset 0.0 Pa
RPT CALIBRATION/ADJUSTMENT Without Caltool for Rpts Software
As left reading = non-corrected reading new PM + new PA
Adjustment of ON-BOARD Barometer
Non-corrected reading = corrected reading PA/PM + Poffset
Reloading Embedded Software Into Flash Memory
Power Supply Module
Subassembly Description and Location
Mini Micro Board
Micro Card
ON-BOARD Barometer
Driver Board
RPT Module
Display
Valve
RPT Module Pneumatic Schematics
Condition State
Valve Condition State
Axxx Q-RPT A10M with G15K or BGxxx
Symptom Probable Cause Solution
Troubleshooting
Access Restricted
Fatal Fault
Ready green Ready/Not Ready
Check RPT connection
Displayed in second line
SDS Closed is displayed
RPM4 Operation and Maintenance Manual
Remote ENT
Black wire White wire DH Instruments, a Fluke Company
Appendix
Pressure
Unit Conversion
To Convert from Pa To
Multiply by
Warranty
RPM4 Operation and Maintenance Manual
HL Q-RPT
Glossary
DUT
Qdut
PPC3