Site Requirements, Setup, Preparing for Operation

RPM4™ OPERATION AND MAINTENANCE MANUAL

2.2SITE REQUIREMENTS

Install RPM4 on a flat, stable surface at a convenient height. The front feet can be extended so that the unit can be inclined for easier viewing. The RPM4 can also be mounted in a standard 19 in. rack mount using the optional rack mount kit.

2.3SETUP

2.3.1 PREPARING FOR OPERATION

To prepare RPM4 for check out and operation:

Remove the plastic caps from the RPM4 rear panel pressure connections.

Remove the protective plastic sheet from the front panel display. Familiarize yourself briefly with the front and rear panels (see Section 2.3.2).

2.3.2 FRONT AND REAR PANELS

2.3.2.1FRONT PANEL

1.	Ready/Not Ready Indicator	4.	Cursor Control Keys
2.	Display	5.	Multi-Function Keypad
3.	Remote Activity Indicator

Figure 1. Front Panel

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Fluke RPM4 manual Site Requirements, Setup, Preparing for Operation, Front and Rear Panels, Front Panel

Contents

Operation and Maintenance Manual RPM4DH Instruments, a Fluke Company Page Table of Contents 9RESET Range Unit Mode2RES Resolution 3STAB 4UL Upper Limit Autorange Leak CK Display MAINTENANCE, Adjustments and Calibration Remote Operation115 Pressure 136 Tables 137 Figures About this Manual Manual Conventions RPM4 Operation and Maintenance Manual Introduction Product Overview Pressure Measurement Specifications SpecificationsGeneral Specifications Quartz Reference Pressure Transducer Q-RPT Designation SI VersionRPT US Version Predicted One Year Stability ± 0.005% of reading Compensated Temperature Range 5 to 35 CON-BOARD Barometer RPTs UP to A10M 1500 psi Battery and Charger Pack RPM4 Operation and Maintenance Manual Unpacking and Inspection InstallationInspecting Contents Removing from Packaging Preparing for Operation SetupSite Requirements Front and Rear Panels Battery Pack Power Connection3.1 85 to 264 VAC, 50/60 HZ VAC Power Rear Panel Remote ENT Connection Footswitch or Other Switch Connecting to Measure Pressure TEST+ and TEST- Ports Vent or ATM Port CHECK/SET Security Level Parallel Measurement Mode POWER-UP and VerificationTurn OFF Absolute and Negative Gauge Mode Axxx RPT Switch Power on Checking Absolute Mode Pressure Measurement Checking Gauge Mode Pressure MeasurementCheck Pressure Measurement Operation Short Term Storage Operation User InterfaceMain RUN Screen Display Field Name Purpose Contents Section PRESSURE1UNITM hzRR DDISPLAYFUNCIONnn/nn Function / Data Keypad Layout and Protocol Sounds Remote ENT Enter FootswitchGeneral Operating Principles Pressure READY/NOT Ready Multipe Ranges Q-RPTS, Autorange and Infinite Ranging Display Symbol Active A700K DF Hi psi 100g/100aRPT Position SDS Using RPM4 with a PPC3 CONTROLLER/CALIBRATORSetting Purpose Specific to Section Open and close SDS Display Measurement modeAutoRange range Range To Use the Battery/Charger Pack to Supply RPM4 USE of the 12VDC BATTERY/CHARGER PackTo Charge the Battery To Check the Battery Charge Level SDS Self Defense System Range Direct Function KeysDirect Function Keys Summary Summary of RPM4 Function Key Operation Unit Operation Mode 1kPa 2Pa 3MPa 4hPa 5bar 6mbarAbsolute Negative Gauge Measurement mode 1abs 2gage 3neg gageGauge Differential Differential Measurement Mode Operation Meas mode 1abs 2gage 3neg gage 4dif SDS function Default Display functionMain run screen measured pressure display AutoZ function Negative gauge mode Minus SETTING/SELECTION Purpose SET to SectionAbsolute mode Zero absolute Gauge mode Q-RPT with AutoRange A700K Hi kPa 300g/100a KPa a Leak testing 13 s Leak CKSet leak check time 15 s Display ∆P 0.61 kPa a Hi Rate 0.06 kPa/sec 1avg 2rate 3dev 4RPT 5HiLo 6freeze 7clean 20 s AVG AverageAveraging Period 0007 18Avg 0001/sec RatePsi a Hi Current rate of change of pressure in current Dev Deviation Target 100.0000 psi aPsi a zH3 D -0.8865 T100.0000 6.4 RPT Psi a zHi Psi g zLo 6.5 Hi/Lo Psi a zHi H 99.2254 L98.0098 Clean FreezePsi a zHi F Conventional main run screen first line Clean second line HeadPsi a zHi Edit head height Principle Pmax! 350 kPa a Hi Open SDS? 1no 2yes Position designator of Q-RPT for which SDS will be opened AU T O Z SDS in Differential and Parallel Measurement ModesPmax! 350 kPa a HL Open Hi&Lo? 1no 2yes Autoz in Gauge and Negative Gauge Mode Autoz in Absolute Mode AutoZ Hi abs by 1Entry 2COM2 3Lo RPT Old Poffset 0.0 Pa New Poffset 8.3 Pa Run AutoZ by EntryKPa a Pstd,00.00000 Run AutoZ by COM2 Old Poffset 0.0 Pa New Poffset 3.1 Pa Run AutoZ by Lo RPTKPa a Pstd,097.7786 Autoz in Differential Mode ENT RUN Autotest 1RANGE Saving AN Autorange Range1range 2res 3stab 4UL 5ATest Save range A700K Hi kPa 300g/100a 2 2RES ResolutionDeleting Autorange Ranges A700K Hi kPa 300g/100a 3 3STAB Display resltn Hi 0.0010 %FS 4 4UL Upper Limit Stability Hi 0.020 Pa Upper limit Hi 204.000 kPa a Upper Lower-110.00 KPa g 5 5ATEST 1AutoZ 2remote 3head 4SDS 5prefs 6Punit 7intern 8cal 9resetSpecial Over Pressure Function 1 1AU T O Z AutoZ Purpose and Principle AutoZ in absolute measurement mode with an Axxx Q-RPT AutoZ ON/OFF AutoZ in gauge measurement mode with a Gxxx or BGxxx Q-RPTAutoZ in differential measurement mode Recommendations for the Use of the AutoZ Function 1off 2view 3edit Abs on Active Q-RPT designator 2 2REMOTE Edit AutozPoffset, Abs 2.1 1COM1, 2COM2 2.2 3IEEE-4882.3 4FORMAT 3 3HEAD 2.4 5RS232 SELF-TESTIf a test fails 4 4SDS 4.1 1TEMP OPEN/CLOSESDS temporary Hi 1close 2open SDS full time Hi 1on 2off 5 5PREFS4.2 2FULL Time ON/OFF 1ScrSvr 2sound 3time 4ID 5level 5.3 3TIME 5.1 1SCRSVR5.2 2SOUND Press SPECIAL, 5prefs, 3time. The display is 5.4 4ID 5.5 5LEVEL Security Security Levels Function LOW Medium High Range Unit ModeSetup Leak CK Display Head SDS 6 6PUNIT Password pppppp Disables passwordRPM4 SNnnnn-xx Password pppppp Selecting 1change user level brings up the restriction menu 1SI Set up unit #6 Unit#6 1SI 2other 3altitude 4userDefine user unit 1.000000 unit/Pa 2OTHER 3ALTITUDE 4USER 7 7INTERNAL 7.1 1BARO1baro 2ReadRt 3RPT2x 4lo vnt 5log Auto read rate 1on 2off Pressure Display Rate of Change Update7.2 2READRT % of range span/s 7.3 3RPT2X 7.4 4LO VNT Test- vent1auto 2open 3close 4view 8 8CAL 7.5 5LOG Operation See Sections 5.2 9 9RESET 9.1 1SETS1sets 2units 3ATest 4cal 5all 9.3 3ATEST Reset Result See Section Unit9.2 2 Units 9.4 4 CAL All Q-RPT Calibration PA to zero, PM to Reset Result See Section9.5 5 ALL All SDS full time on 4.2 DH Instruments, a Fluke Company Interfacing Remote OperationOverview 1 RS232 Interface 1.3 COM2 Programming FormatsIEEE-488 PIN # Function Description Using Command Type Commands Classic Program Message FormatEnhanced Program Message Format Using Query Type Commands Commands Programming Messages VER Error MessagessCommand Zoffset Program Message Description Overview EnhancedClassic Abort Program Message Descriptions#xx Enhanced Reply Abort no reply if IEEE-488 Example Sent Unit ARANGEnRange Mode AUTOZEROn ‘state’AUTOZEROn=RUN Adder Calamb adder, mult CalDateCALAMB=adder, mult CalDate Mult CONTn Date Classic GPIB=addr Defaults Head 0, cm, N2 Arguments Height9999. Setting the value to ‘0’ disables the head correction Classic HEAD=height, units, fluid LLn =limit L2 / L3LLn Limit MMODEn NVENTn PCALn= adder, mult CalDate PCALnAdder, mult CalDate PRn Qprr PRRPRR QPRR? Rng RATEn READRATEn PeriodREADYCKn REMOTE? ResetRESET? RESn Close RPTnSDSn SDSAUTO, Sdsact SDSAUTOn An internal device failure has occurred Measurement is finishedLower limits SS%n Hhmm SSnReady/Not Ready criteria UCOEFn ULn UNITn unita , ref UNITn unitd , ref UNITnUNITn unit , ref UNITn unitn , ref UNITn unitg , ref UNITn=unit , ref Status Reporting System Error QueueOper RQS/MSS ESB MAV Error RSR Status Byte Register Oper RQS/MSS ESB MAV Error RSR←←← Output Queue ←←← Error Queue PON URQ PON URQ CMD EXE DDE QYE RQC OPC Standard Event RegisterReady Status Register Meas Nrdy RDY Ieee STD .2 Common and Status Program Messages Program Message Descriptions Bit 6 64 is reserved and cannot be set Remarks Example Sent ∗RST? Enhanced ReplyRSE RPM4 Operation and Maintenance Manual Maintenance Adjustments and Calibration Calibration of Quartz Reference Pressure Transducers Q-RPTSPrinciple PA and PM Coefficients AS Received and AS Left DataCorrected reading = uncorrected reading PM + PA Equipment Required GAS Operated Q-RPTS, A10M and LowerOIL or GAS Operated Q-RPTS A14M and Higher SET-UP and Preparation Calibration Point Segment Recommended Calibration Point SequenceStandard Class Q-RPTS Point Span SPAN1 Premium Class Q-RPTSVerification of Premium Class Q-RPTs 25 % 50 % 75 % 100 % Calibration Point Sequence, Premium Class BGxxx Q-RPTs 15 % 30 % 40 % 45 % 50 % 55 % 60 % 70 % 85 % 100 % RPT Calibration Using Caltool for Rpts Software Editing and Viewing Q-RPT Calibration InformationAllow abs Neg g mode? 1yes 2no Absolute Neg g mode 1on 2off Cal date20030325 Hi AbsPoffset 0.0 Pa000000 RPT CALIBRATION/ADJUSTMENT Without Caltool for Rpts Software Adjustment of ON-BOARD Barometer Non-corrected reading = corrected reading PA/PM + PoffsetAs left reading = non-corrected reading new PM + new PA Reloading Embedded Software Into Flash Memory Mini Micro Board Subassembly Description and LocationPower Supply Module Micro Card RPT Module Driver BoardON-BOARD Barometer Display Condition State RPT Module Pneumatic SchematicsValve Valve Condition State Axxx Q-RPT A10M with G15K or BGxxx Access Restricted TroubleshootingSymptom Probable Cause Solution Fatal Fault Check RPT connection Displayed in second lineReady green Ready/Not Ready SDS Closed is displayed RPM4 Operation and Maintenance Manual Black wire White wire DH Instruments, a Fluke Company AppendixRemote ENT To Convert from Pa To Unit ConversionPressure Multiply by Warranty RPM4 Operation and Maintenance Manual Glossary DUTHL Q-RPT PPC3 Qdut

Fluke RPM4 Site Requirements, Setup, Preparing for Operation, Front and Rear Panels, Front Panel

Models: RPM4