RPM4 Operation and Maintenance Manual | Fluke manual

RPM4™ OPERATION AND MAINTENANCE MANUAL

NOTES

© 2004-2007 DH Instruments, a Fluke Company

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Fluke manual RPM4 Operation and Maintenance Manual

Contents

RPM4 Operation and Maintenance ManualDH Instruments, a Fluke Company Page Table of Contents 9RESET Range Unit Mode2RES Resolution 3STAB 4UL Upper Limit Autorange Leak CK Display Remote Operation MAINTENANCE, Adjustments and Calibration115 Pressure 136 Tables 137 Figures About this Manual Manual Conventions RPM4 Operation and Maintenance Manual Introduction Product Overview Pressure Measurement Specifications SpecificationsGeneral Specifications Quartz Reference Pressure Transducer Q-RPT Designation SI VersionRPT US Version Predicted One Year Stability ± 0.005% of reading Compensated Temperature Range 5 to 35 CON-BOARD Barometer RPTs UP to A10M 1500 psi Battery and Charger Pack RPM4 Operation and Maintenance Manual Unpacking and Inspection InstallationInspecting Contents Removing from Packaging Preparing for Operation SetupSite Requirements Front and Rear Panels Battery Pack Power Connection3.1 85 to 264 VAC, 50/60 HZ VAC Power Rear Panel Remote ENT Connection Footswitch or Other Switch Connecting to Measure Pressure TEST+ and TEST- Ports Vent or ATM Port CHECK/SET Security Level Parallel Measurement Mode POWER-UP and VerificationTurn OFF Absolute and Negative Gauge Mode Axxx RPT Switch Power on Checking Gauge Mode Pressure Measurement Checking Absolute Mode Pressure MeasurementCheck Pressure Measurement Operation Short Term Storage User Interface OperationMain RUN Screen Display Field Name Purpose Contents Section PRESSURE1UNITM hzRR DDISPLAYFUNCIONnn/nn Function / Data Keypad Layout and Protocol Sounds Remote ENT Enter FootswitchGeneral Operating Principles Pressure READY/NOT Ready Multipe Ranges Q-RPTS, Autorange and Infinite Ranging Active A700K DF Hi psi 100g/100a Display SymbolRPT Position SDS Using RPM4 with a PPC3 CONTROLLER/CALIBRATORSetting Purpose Specific to Section Open and close SDS Display Measurement modeAutoRange range Range To Use the Battery/Charger Pack to Supply RPM4 USE of the 12VDC BATTERY/CHARGER PackTo Charge the Battery To Check the Battery Charge Level SDS Self Defense System Range Direct Function KeysDirect Function Keys Summary Summary of RPM4 Function Key Operation Unit Operation 1kPa 2Pa 3MPa 4hPa 5bar 6mbar ModeAbsolute Negative Gauge Measurement mode 1abs 2gage 3neg gageGauge Differential Differential Measurement Mode Operation Meas mode 1abs 2gage 3neg gage 4dif SDS function Default Display functionMain run screen measured pressure display AutoZ function Negative gauge mode Minus SETTING/SELECTION Purpose SET to SectionAbsolute mode Zero absolute Gauge mode Q-RPT with AutoRange A700K Hi kPa 300g/100a Leak CK KPa a Leak testing 13 sSet leak check time 15 s Display ∆P 0.61 kPa a Hi Rate 0.06 kPa/sec 1avg 2rate 3dev 4RPT 5HiLo 6freeze 7clean 20 s AVG AverageAveraging Period 0007 18Avg 0001/sec RatePsi a Hi Current rate of change of pressure in current Target 100.0000 psi a Dev DeviationPsi a zH3 D -0.8865 T100.0000 6.4 RPT Psi a zHi Psi g zLo 6.5 Hi/Lo Psi a zHi H 99.2254 L98.0098 Freeze CleanPsi a zHi F Head Conventional main run screen first line Clean second linePsi a zHi Edit head height Principle Pmax! 350 kPa a Hi Open SDS? 1no 2yes Position designator of Q-RPT for which SDS will be opened SDS in Differential and Parallel Measurement Modes AU T O ZPmax! 350 kPa a HL Open Hi&Lo? 1no 2yes Autoz in Gauge and Negative Gauge Mode Autoz in Absolute Mode AutoZ Hi abs by 1Entry 2COM2 3Lo RPT Old Poffset 0.0 Pa New Poffset 8.3 Pa Run AutoZ by EntryKPa a Pstd,00.00000 Run AutoZ by COM2 Run AutoZ by Lo RPT Old Poffset 0.0 Pa New Poffset 3.1 PaKPa a Pstd,097.7786 Autoz in Differential Mode ENT RUN Autotest Saving AN Autorange Range 1RANGE1range 2res 3stab 4UL 5ATest Save range A700K Hi kPa 300g/100a 2 2RES ResolutionDeleting Autorange Ranges A700K Hi kPa 300g/100a 3 3STAB Display resltn Hi 0.0010 %FS 4 4UL Upper Limit Stability Hi 0.020 Pa Upper limit Hi 204.000 kPa a Upper Lower-110.00 KPa g 5 5ATEST 1AutoZ 2remote 3head 4SDS 5prefs 6Punit 7intern 8cal 9resetSpecial Over Pressure Function 1 1AU T O Z AutoZ Purpose and Principle AutoZ in absolute measurement mode with an Axxx Q-RPT AutoZ ON/OFF AutoZ in gauge measurement mode with a Gxxx or BGxxx Q-RPTAutoZ in differential measurement mode Recommendations for the Use of the AutoZ Function 1off 2view 3edit Abs on Active Q-RPT designator Edit Autoz 2 2REMOTEPoffset, Abs 2.2 3IEEE-488 2.1 1COM1, 2COM22.3 4FORMAT 2.4 5RS232 SELF-TEST 3 3HEADIf a test fails 4.1 1TEMP OPEN/CLOSE 4 4SDSSDS temporary Hi 1close 2open SDS full time Hi 1on 2off 5 5PREFS4.2 2FULL Time ON/OFF 1ScrSvr 2sound 3time 4ID 5level 5.3 3TIME 5.1 1SCRSVR5.2 2SOUND Press SPECIAL, 5prefs, 3time. The display is 5.4 4ID 5.5 5LEVEL Security Security Levels Function LOW Medium High Range Unit ModeSetup Leak CK Display Head SDS 6 6PUNIT Password pppppp Disables passwordRPM4 SNnnnn-xx Password pppppp Selecting 1change user level brings up the restriction menu 1SI Set up unit #6 Unit#6 1SI 2other 3altitude 4userDefine user unit 1.000000 unit/Pa 2OTHER 3ALTITUDE 4USER 7.1 1BARO 7 7INTERNAL1baro 2ReadRt 3RPT2x 4lo vnt 5log Auto read rate 1on 2off Pressure Display Rate of Change Update7.2 2READRT % of range span/s 7.3 3RPT2X 7.4 4LO VNT Test- vent1auto 2open 3close 4view 7.5 5LOG 8 8CAL Operation See Sections 5.2 9.1 1SETS 9 9RESET1sets 2units 3ATest 4cal 5all 9.3 3ATEST Reset Result See Section Unit9.2 2 Units 9.4 4 CAL All Q-RPT Calibration PA to zero, PM to Reset Result See Section9.5 5 ALL All SDS full time on 4.2 DH Instruments, a Fluke Company Interfacing Remote OperationOverview 1 RS232 Interface 1.3 COM2 Programming FormatsIEEE-488 PIN # Function Description Classic Program Message Format Using Command Type CommandsEnhanced Program Message Format Using Query Type Commands Commands Programming Messages VER Error MessagessCommand Zoffset Enhanced Program Message Description OverviewClassic Abort Program Message Descriptions#xx Enhanced Reply Abort no reply if IEEE-488 Example Sent Unit ARANGEnRange Mode ‘state’ AUTOZEROnAUTOZEROn=RUN Adder Calamb adder, mult CalDateCALAMB=adder, mult CalDate Mult CONTn Date Classic GPIB=addr Defaults Head 0, cm, N2 Arguments Height9999. Setting the value to ‘0’ disables the head correction Classic HEAD=height, units, fluid LLn =limit L2 / L3LLn Limit MMODEn NVENTn PCALn= adder, mult CalDate PCALnAdder, mult CalDate PRn Qprr PRRPRR QPRR? Rng RATEn Period READRATEnREADYCKn REMOTE? ResetRESET? RESn Close RPTnSDSn SDSAUTO, Sdsact SDSAUTOn An internal device failure has occurred Measurement is finishedLower limits SS%n Hhmm SSnReady/Not Ready criteria UCOEFn ULn UNITn unita , ref UNITn unitd , ref UNITnUNITn unit , ref UNITn unitn , ref UNITn unitg , ref UNITn=unit , ref Status Reporting System Error QueueOper RQS/MSS ESB MAV Error RSR Status Byte Register Oper RQS/MSS ESB MAV Error RSR←←← Output Queue ←←← Error Queue PON URQ PON URQ CMD EXE DDE QYE RQC OPC Standard Event RegisterReady Status Register Meas Nrdy RDY Ieee STD .2 Common and Status Program Messages Program Message Descriptions Example Sent ∗RST? Enhanced Reply Bit 6 64 is reserved and cannot be set RemarksRSE RPM4 Operation and Maintenance Manual Calibration of Quartz Reference Pressure Transducers Q-RPTS Maintenance Adjustments and CalibrationPrinciple AS Received and AS Left Data PA and PM CoefficientsCorrected reading = uncorrected reading PM + PA GAS Operated Q-RPTS, A10M and Lower Equipment RequiredOIL or GAS Operated Q-RPTS A14M and Higher SET-UP and Preparation Calibration Point Segment Recommended Calibration Point SequenceStandard Class Q-RPTS Point Span SPAN1 Premium Class Q-RPTSVerification of Premium Class Q-RPTs 25 % 50 % 75 % 100 % Calibration Point Sequence, Premium Class BGxxx Q-RPTs 15 % 30 % 40 % 45 % 50 % 55 % 60 % 70 % 85 % 100 % Editing and Viewing Q-RPT Calibration Information RPT Calibration Using Caltool for Rpts SoftwareAllow abs Neg g mode? 1yes 2no Cal date20030325 Hi AbsPoffset 0.0 Pa Absolute Neg g mode 1on 2off000000 RPT CALIBRATION/ADJUSTMENT Without Caltool for Rpts Software Non-corrected reading = corrected reading PA/PM + Poffset Adjustment of ON-BOARD BarometerAs left reading = non-corrected reading new PM + new PA Reloading Embedded Software Into Flash Memory Mini Micro Board Subassembly Description and LocationPower Supply Module Micro Card RPT Module Driver BoardON-BOARD Barometer Display Condition State RPT Module Pneumatic SchematicsValve Valve Condition State Axxx Q-RPT A10M with G15K or BGxxx Access Restricted TroubleshootingSymptom Probable Cause Solution Fatal Fault Displayed in second line Check RPT connectionReady green Ready/Not Ready SDS Closed is displayed RPM4 Operation and Maintenance Manual Appendix Black wire White wire DH Instruments, a Fluke CompanyRemote ENT To Convert from Pa To Unit ConversionPressure Multiply by Warranty RPM4 Operation and Maintenance Manual DUT GlossaryHL Q-RPT PPC3 Qdut