Features | Honeywell DCP552 Mark II instruction

Chapter 1. PRODUCT OUTLINE

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Features

The DCP552 is a general purpose dual-loop control programmer for controlling temperature, pressure, flow rate, carbon potential (CP) and other parameters. The program provides a total of 49 patterns and up to 99 segments can be set for each pattern. Note, however, that the maximum number of segments is 2000 or less and that the maximum number of subfunctions for setting events is 4000 or less.

●High accuracy in multi-range inputs

Featuring a multi-range format, the user can select thermocouple, resistance temperature detector, DC voltage or DC current. Accuracy is ±0.1% FS ±1 digit, the sampling cycles is 0.1 sec and some model numbers allow PV2 channel O2 sensor inputs for carbon potential compensation.

●Multi-control output types

Selection at setup allows the user to choose from among current proportional output, voltage time proportional output and open collector time proportional output.

●Multi-communications

Selection at setup enables the user to switch between RS-485 and RS-232C on the rear panel terminal base.

At setup it is also possible to switch the communications port from the rear panel terminal base to the front panel loader jack. A special cable is required to use to loader jack on the front panel.

●Improved PLC support

The programmer is equipped with 16 external switch inputs and 16 event outputs for flexible support of PLC based automatic systems.

●Simple operation

The optional plug-in memory card makes it easy to achieve program and parameter settings for later reuse. Also, the optional smart loader package allows you to make program and parameter settings from a PC.

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Honeywell DCP552 Mark II user manual Features

Contents

DCP552 Mark ΙΙ Digital Control Programmer User’s Manual EN1I-6187 Issue 5 12/01 Warranty Unpacking Configuration of This User’s Manual Contents PID group selection Mode transitionsEvent Output Open Collector Output Connection Operation Parameter SetupProgram Setup Memory Card Operations Troubleshooting Index SpecificationsCalibration Program Work Sheet Parameter Work Sheet FUNC+PROG key Handling PrecautionsConventions Used in This Manual Disp key, ↑ key Features RUN Hold Reset Basic Function Block Diagram Parameters Data Configuration OverviewTotal of 49 patterns CPL communications network-based configuration System Configuration Model number DCP552E2 Model Number Structure Names and Functions of Parts Display ConsoleBasic display status MAN Enter key Enter key Key pad # $% Func + → Key chord functions ↑ + Prog Loader jackDisplay channel select key Thermocouple Resistance temperature detectorInput Type and Range Number Input DC current, DC voltage Mounting position Before Installation Dust proof cover Sources of electrical interference and countermeasures Panel cutout dimension Installation Handling Precautions Installation procedures Precautions on Wiring Wiring Wiring Recommended Cables Making Terminal Connections 11 do Terminal Array Model No Power Supply and GroundingPower supply Grounding PV input CH2 connection PV Input Analog Input ConnectionPV input CH1 connection Handling Precautions Open Control Output Connection Auxiliary output CH1 connection Auxiliary Output Connection EV1 EV2 EV3 EV4 EV5 EV6 EV7 EV8 Event Output Open Collector Output Connection External Switch Input Connection RS-485 connection Communication Connection RDA RDB SDA SDB Wire system RS-485 connection diagram Terminating resistor Master station RS-232C connection Connection to ST221 Isolation Between Input and Output Data types Data RAMP-X system Program PatternPattern RAMP-E system ∆ SP setting RAMP-T system θ setting Xxxxx XXXX.X XXX.XX XX.XXX Time events Events Off-time Output-ON Output-ON Output-OFF Time PV event Basic specifications Event on delay SP upper limit SP lower limit MV upper limit MV lower limit PV deviation rate event Code event Example Setting a timed code with 3 output points in event Functions Basic operations Mode event Selection of ouput limiter group PID group selection Soak at start of segment Soak Guarantee soak Soak at end of segment PV shift Repeat PV start Cycle Pattern link Tag Constant value control Mode typesMode Program operation Hold Indicated by the dashed lines in the figure below Mode transitions Operation end Mode transition operations RUN Hold Reset ADV Fast Mode transition restrictions Model without carbon potential CP compensation Input Process Functions PV1 Model with carbon potential CP compensation Operation SettingO2 sensor check model with CP compensation Objective Control output CH1 Current output with setup data C21 set toOutput Processing Functions PID parameter oL, oH are valid when setup Control output CH2 5G output with setup data C22 set to AT not performed during CH2 O2 sensor input Auxiliary output Auxiliary output Startup flow procedure Power Supply On Basic Display Selection ##!# Display A1 Display A2 Display A3 Program run mode displaysDisp key function When variable parametar PA03 is set to Display A6 Display A4Display A5 Display B1 Display B2 Display B3 Disp key function when variable parameter PA03 is set to Display B5 Display B6 Display B4 Handling Precautions Display D5 Display D6 Message key function when variable parameter PA03 is set toDisplay D1 Display D2 Display D3 Display D4 Display E1 Display E2 Display E3 Constant value control mode Display F4 Display F1 Display F2 Display F3 Selecting program numbers Selecting Programs Types of external switch inputs External Switch OperationExternal switch input BCD system Selecting programs Binary system ### SW9 to 14 and RUN, Fast Ready Fast timing Read timingSW1 to 8 and 15 to 16 timing Manual operation Manual Operation and Auto-TuningAuto-tuning AT TP-A7 TP-A6 TP-A5 TP-A4 TP-A3 TP-A2 TP-A1 ConSt when using Func + PID key Parameter SetupSelecting parameter settings groups Progression of individual items in parameter settings Modifying individual items and exiting the setting mode ↑ ↓ Parameter Setting List $$$$$ Variable parameter setting =C627 C30*#*6727 C22 Detailed information on variable parameters OFF PA05 program autoload PA17 PA31 to PA38 event on delay groups 1 to 4, event/delay time $$$$ Settings by event type ++++,% 679 %97 32 # 1rE PID parameter CH1 setting CP-A1 CP-A5 #CP % PID parameter CH2 setting OL-6 OH-6 1d-7 RE-7 OL-7 OH-7 CP-A6 C01016 Setup data setting C11## 0000 =111111 ?97 367 C100 Detailed descriptions of setup data settings Remaining segment time Total operation time C63 time display SSR = I 0 ⋅ Z + V D C95 voltage output control C96 voltage output control Equation C100 PV2 zener barrier adjustment Handing Precautions Constant value control data CH2 setting Constant value control data CH1 setting Selecting channel of program to operate Program SetupSelecting number of program to operate Start of display items Starting programmingState transition Key operations Program Setup Programming map 5555555555 Display items Setting pattern items Display Display PV events Setting event items Handling PrecautionsWhen the event is a PV event Display time event When the event is a time event Display code event When the event is a code event Display Code event with a timer function When the event is a timer code event When the event is an instrument event When the event is an event off Setting PID groups and output limiter group number items Setting G.SOAK Guarantee soak items Setting PV shift items Setting repeat items Setting PV start items Setting cycle items Setting pattern link items ↓key ↑key Setting tag items Deleting programs Display segment insertion Display segment deletion Inserting and deleting segments Program Setup Copying Programs Program copy procedures General reset procedures General Reset Memory card functions Memory Card Type and FunctionsMemory card types Save menu Save Procedures Procedures for saving single programs Procedures for formatting cards Procedures for saving variable parameters Procedures for saving all programsProcedures for saving setup data Procedures for saving all parameters Procedures for saving PID parametersProcedures for saving event configuration data Load menu Load Procedures Procedures for loading individual programs Card battery alarm panel Procedures for loading PID parameters Procedures for loading all programsProcedures for loading setup data Procedures for loading variable parameters DCP552 Mark Procedures for loading event configuration dataProcedures for loading all parameters DCP552 Operation and action Key operated autoload procedureAutoload Conditions Auto load using external switch inputs Error Message List Self-diagnostic routines performed each sampling cycle 10 1 Self-Diagnostic Functions and Alarm Code DisplaysPower on self-diagnostic routines 10-2 Alarm code displayAlarm classification Normal display mode problems 10 2 Key Input Related Problems Autotuning AT cannot be started with AT key Fast mode cannot be invoked with Func and → keysManual mode cannot be invoked with A/M key Auto mode cannot be invoked with A/M key 10-5 Autotuning cannot be canceled with AT keySetup data setting state cannot be invoked with Setup key Program copy cannot be performed with ↑ and Prog keys Event items cannot be displayed with ↑ and ↓ keys Parameter setting related problemsProgram setting related problems Registration state cannot be invoked with Enter key 10-7 C60 Items to be provided by the user 10 3 When the BAT LED FlashesReplacing the battery BAT LED flashes 10-9 Battery replacement procedures 10-10 Troubleshooting 10-11 11-1 53!7 11-2 342 11-3 11-4 11-5 $0+A 11-6 ?A!2 11-7 Attachment/auxiliary devices list 11-8 11 2 External DimensionsDCP552 12-1 Precautions before calibrationEquipment needed 12-2 12 1 Quick Reference Table for Calibration Items 12-3 $! AdJS? 12-4 12-5 Calibration Flowchart 2/3 12-6 Calibration Flowchart 3/3 12-7 12 2 Calibration ProceduresEnter calibration mode 12-8 Function testKey Key test 12-9 Display testDigital input test 12-10 Digital output test for control outputDigital output test for event Gain No. select Built-in clock adjustmentPV calibration Input CH No. select Press Enter key 12-12 PV zero, spanWriting into Eeprom 12-13 Cold junction sensor calibration Current output calibration 12-16 Carbon potential code calibrationKey Carbon potential code calibration 12-17 Set Up 11. Current Outputs 12-18 Pattern graph DCP552 Parameter Work Sheet Variable parameter setting Denotes items settable only on models with CP compensation PA100 PA111 DCP552 Parameter Work Sheet Event configuration data setting E12-1 Event type RUN, HOLD, END, Fast 145 to OL-1 DCP552 Parameter Work Sheet PID parameter CH1 setting CP-A3 CP-A4 DCP552 Parameter Work Sheet PID parameter CH2 setting CP-A1 CP-A4 6D output Voltage time proportional control output system B DCP552 Parameter Work Sheet Setup data setting 19999 to +20000 SPU C45 not equal to RAMP-E C100 ConSt Fixed command control data CH2 settingPage Page Page Page Page Page Page Page Page Page Page Page Index-1 Index Index-2 PV start 00-11 4th Edition Revision History97-12 EN1I-6187 1st Edition 98-05 2nd Edition 98-11 3rd Edition 01-12 EN1I-6187 5th Edition Honeywell Service Centers Argentina No. CP-UM-5025E