Troubleshooting, 10-10 | Honeywell DCP552 Mark II instruction

Chapter 10. TROUBLESHOOTING

(4)To prevent static discharges, remove all static electricity from your body.

(5)Slide the controller completely out of the case.

>>The battery is located on the right side as seen from the front of the controller.

(6)Place the controller on a desk upside-down so that the battery is easily accessible.

(7)Disconnect the connectors.

(8)Open the tab on the black clip that secures the battery and lift out the battery.

(9)Remove the old battery from the clip. (10)Insert the new battery in the clip.

(11)Orient the positive pole of the battery forwards and press the clip with the battery into the square opening.

(12)Insert the connectors in the printed circuit board.

(13)Slide the controller back into the case.

(14)Open the key cover and firmly tighten the lock screw under the ENTER key using a Phillips screwdriver.

(15)When all procedures have been completed, affix a label giving the date when the battery should be replaced next time in an easy to see location on the controller.

(16)Turn on the power to make sure that the BAT LED does not go on.

10-10

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Honeywell DCP552 Mark II user manual Troubleshooting, 10-10

Contents

DCP552 Mark ΙΙ Digital Control Programmer User’s Manual EN1I-6187 Issue 5 12/01 Warranty Unpacking Configuration of This User’s Manual Contents Event Output Open Collector Output Connection Mode transitionsPID group selection Program Setup Parameter SetupOperation Memory Card Operations Troubleshooting Calibration SpecificationsProgram Work Sheet Parameter Work Sheet Index Conventions Used in This Manual Handling PrecautionsDisp key, ↑ key FUNC+PROG key Features RUN Hold Reset Basic Function Block Diagram Total of 49 patterns Data Configuration OverviewParameters CPL communications network-based configuration System Configuration Model number DCP552E2 Model Number Structure Names and Functions of Parts Basic display status ConsoleDisplay MAN Enter key Enter key Key pad # $% Func + → Key chord functions Display channel select key Loader jack↑ + Prog Input Type and Range Number Resistance temperature detectorInput Thermocouple DC current, DC voltage Mounting position Before Installation Dust proof cover Sources of electrical interference and countermeasures Panel cutout dimension Installation Handling Precautions Installation procedures Precautions on Wiring Wiring Wiring Recommended Cables Making Terminal Connections 11 do Terminal Array Power supply Power Supply and GroundingGrounding Model No PV input CH1 connection PV Input Analog Input ConnectionPV input CH2 connection Handling Precautions Open Control Output Connection Auxiliary output CH1 connection Auxiliary Output Connection EV1 EV2 EV3 EV4 EV5 EV6 EV7 EV8 Event Output Open Collector Output Connection External Switch Input Connection RS-485 connection Communication Connection RDA RDB SDA SDB Wire system RS-485 connection diagram Terminating resistor Master station RS-232C connection Connection to ST221 Isolation Between Input and Output Data types Data Pattern Program PatternRAMP-X system RAMP-E system ∆ SP setting RAMP-T system θ setting Xxxxx XXXX.X XXX.XX XX.XXX Time events Events Off-time Output-ON Output-ON Output-OFF Time PV event Basic specifications Event on delay SP upper limit SP lower limit MV upper limit MV lower limit PV deviation rate event Code event Example Setting a timed code with 3 output points in event Functions Basic operations Mode event Selection of ouput limiter group PID group selection Soak at start of segment Soak Guarantee soak Soak at end of segment PV shift Repeat PV start Cycle Pattern link Tag Mode Mode typesProgram operation Constant value control Hold Indicated by the dashed lines in the figure below Mode transitions Operation end Mode transition operations RUN Hold Reset ADV Fast Mode transition restrictions Model without carbon potential CP compensation Input Process Functions PV1 Model with carbon potential CP compensation O2 sensor check model with CP compensation SettingObjective Operation Output Processing Functions Current output with setup data C21 set toControl output CH1 PID parameter oL, oH are valid when setup Control output CH2 5G output with setup data C22 set to AT not performed during CH2 O2 sensor input Auxiliary output Auxiliary output Startup flow procedure Power Supply On Basic Display Selection ##!# Disp key function When variable parametar PA03 is set to Program run mode displaysDisplay A1 Display A2 Display A3 Display A5 Display A4Display A6 Display B1 Display B2 Display B3 Disp key function when variable parameter PA03 is set to Display B5 Display B6 Display B4 Handling Precautions Display D1 Message key function when variable parameter PA03 is set toDisplay D2 Display D3 Display D4 Display D5 Display D6 Display E1 Display E2 Display E3 Constant value control mode Display F4 Display F1 Display F2 Display F3 Selecting program numbers Selecting Programs External switch input External Switch OperationTypes of external switch inputs BCD system Selecting programs Binary system ### SW1 to 8 and 15 to 16 timing Read timingSW9 to 14 and RUN, Fast Ready Fast timing Auto-tuning AT Manual Operation and Auto-TuningManual operation TP-A7 TP-A6 TP-A5 TP-A4 TP-A3 TP-A2 TP-A1 Selecting parameter settings groups Parameter SetupProgression of individual items in parameter settings ConSt when using Func + PID key Modifying individual items and exiting the setting mode ↑ ↓ Parameter Setting List $$$$$ Variable parameter setting =C627 C30*#*6727 C22 Detailed information on variable parameters OFF PA05 program autoload PA17 PA31 to PA38 event on delay groups 1 to 4, event/delay time $$$$ Settings by event type ++++,% 679 %97 32 # 1rE PID parameter CH1 setting CP-A1 CP-A5 #CP % PID parameter CH2 setting OL-6 OH-6 1d-7 RE-7 OL-7 OH-7 CP-A6 C01016 Setup data setting C11## 0000 =111111 ?97 367 C100 Detailed descriptions of setup data settings Remaining segment time Total operation time C63 time display SSR = I 0 ⋅ Z + V D C95 voltage output control C96 voltage output control Equation C100 PV2 zener barrier adjustment Handing Precautions Constant value control data CH2 setting Constant value control data CH1 setting Selecting number of program to operate Program SetupSelecting channel of program to operate State transition Starting programmingKey operations Start of display items Program Setup Programming map 5555555555 Display items Setting pattern items Display When the event is a PV event Setting event items Handling PrecautionsDisplay PV events Display time event When the event is a time event Display code event When the event is a code event Display Code event with a timer function When the event is a timer code event When the event is an instrument event When the event is an event off Setting PID groups and output limiter group number items Setting G.SOAK Guarantee soak items Setting PV shift items Setting repeat items Setting PV start items Setting cycle items Setting pattern link items ↓key ↑key Setting tag items Deleting programs Display segment insertion Display segment deletion Inserting and deleting segments Program Setup Copying Programs Program copy procedures General reset procedures General Reset Memory card types Memory Card Type and FunctionsMemory card functions Save menu Save Procedures Procedures for saving single programs Procedures for formatting cards Procedures for saving setup data Procedures for saving all programsProcedures for saving variable parameters Procedures for saving event configuration data Procedures for saving PID parametersProcedures for saving all parameters Load menu Load Procedures Procedures for loading individual programs Card battery alarm panel Procedures for loading setup data Procedures for loading all programsProcedures for loading variable parameters Procedures for loading PID parameters Procedures for loading all parameters Procedures for loading event configuration dataDCP552 DCP552 Mark Autoload Key operated autoload procedureConditions Operation and action Auto load using external switch inputs Error Message List Power on self-diagnostic routines 10 1 Self-Diagnostic Functions and Alarm Code DisplaysSelf-diagnostic routines performed each sampling cycle Alarm classification Alarm code display10-2 Normal display mode problems 10 2 Key Input Related Problems Manual mode cannot be invoked with A/M key Fast mode cannot be invoked with Func and → keysAuto mode cannot be invoked with A/M key Autotuning AT cannot be started with AT key Setup data setting state cannot be invoked with Setup key Autotuning cannot be canceled with AT keyProgram copy cannot be performed with ↑ and Prog keys 10-5 Program setting related problems Parameter setting related problemsRegistration state cannot be invoked with Enter key Event items cannot be displayed with ↑ and ↓ keys 10-7 C60 Replacing the battery 10 3 When the BAT LED FlashesBAT LED flashes Items to be provided by the user 10-9 Battery replacement procedures 10-10 Troubleshooting 10-11 11-1 53!7 11-2 342 11-3 11-4 11-5 $0+A 11-6 ?A!2 11-7 Attachment/auxiliary devices list DCP552 11 2 External Dimensions11-8 Equipment needed Precautions before calibration12-1 12-2 12 1 Quick Reference Table for Calibration Items 12-3 $! AdJS? 12-4 12-5 Calibration Flowchart 2/3 12-6 Calibration Flowchart 3/3 Enter calibration mode 12 2 Calibration Procedures12-7 Key Key test Function test12-8 Digital input test Display test12-9 Digital output test for event Digital output test for control output12-10 PV calibration Built-in clock adjustmentInput CH No. select Gain No. select Writing into Eeprom PV zero, spanPress Enter key 12-12 12-13 Cold junction sensor calibration Current output calibration Key Carbon potential code calibration Carbon potential code calibration12-16 12-17 Set Up 11. Current Outputs 12-18 Pattern graph DCP552 Parameter Work Sheet Variable parameter setting Denotes items settable only on models with CP compensation PA100 PA111 DCP552 Parameter Work Sheet Event configuration data setting E12-1 Event type RUN, HOLD, END, Fast 145 to OL-1 DCP552 Parameter Work Sheet PID parameter CH1 setting CP-A3 CP-A4 DCP552 Parameter Work Sheet PID parameter CH2 setting CP-A1 CP-A4 6D output Voltage time proportional control output system B DCP552 Parameter Work Sheet Setup data setting 19999 to +20000 SPU C45 not equal to RAMP-E C100 ConSt Fixed command control data CH2 settingPage Page Page Page Page Page Page Page Page Page Page Page Index-1 Index Index-2 PV start 97-12 EN1I-6187 1st Edition 98-05 2nd Edition Revision History98-11 3rd Edition 00-11 4th Edition 01-12 EN1I-6187 5th Edition Honeywell Service Centers Argentina No. CP-UM-5025E