Main
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Unpacking
Configuration of This Users Manual
Contents
Chapter 2. NAMES AND FUNCTIONS OF PARTS
Chapter 3. INSTALLATION AND MOUNTING
Chapter 4. WIRING
Chapter 5. FUNCTIONS
Chapter 6. OPERATION
Chapter 7. PARAMETER SETUP
Chapter 8. PROGRAM SETUP
Chapter 9. MEMORY CARD OPERATIONS
Chapter 10. TROUBLESHOOTING
Chapter 11. SPECIFICATIONS
Chapter 12. CALIBRATION
Program Work Sheet Parameter Work Sheet SAFETY REQUIREMENTS Index
Conventions Used in This Manual
NOTE
Chapter 1. PRODUCT OUTLINE
1 - 1 Features
1 - 2 Basic Function Block Diagram
1-2
1 - 3 Data Configuration Overview
1-3
1 - 4 System Configuration
CPL communications network-based configuration
1 - 5 Model Number
: DCP552E2
Model number
1-5
Chapter 2.
NAMES AND FUNCTIONS OF PARTS
2 - 1 Structure
The DCP552 consists of a main unit, console, case, and terminal base.
2-1
2 - 2 Console
Basic display statusBasic display status shows the running condition of the DCP552 on the console.
Display
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Key pad
2-4
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Key chord functions
Loader jack This jack allows the connection of a loader.
2 - 3 Input Type and Range Number
2-8
Input
Resistance temperature detector (RTD)
Thermocouple
2-9
DC current, DC voltage
Chapter 3.
INSTALLATION AND MOUNTING
3- 1 Before Installation
Sources of electrical interference and countermeasures
Dust proof cover Use the soft dust proof cover when the DCP552 is used in locations where there is
3 - 2 Installation
Panel cutout dimension
Installation procedures
Chapter 4. WIRING
4 - 1 Precautions on Wiring
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4 - 2 Recommended Cables
4 - 3 Making Terminal Connections
4 - 4 Terminal Array
Chapter 4. WIRING
Wires are connected to the terminal base according to the layout shown below.
4-5
4 - 5 Power Supply and Grounding
Power supply
Grounding
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4 - 7 Control Output Connection
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4 - 9
Event Output (Open Collector Output) Connection
11 22 23 27 28 31 32 24
10
67817 18 19 20 9
4 - 10 External Switch Input Connection
1 2 3413 14 15 16 12
25 26 29 30 33 34 37 38 41
4 - 11 Communication Connection
4-14
5-wire system RS-485 connection diagram
4-15
3-wire system RS-485 connection diagram
*
RS-232C connection
61 63 64
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4 - 12 Isolation Between Input and Output
Chapter 5. FUNCTIONS
5 - 1 Data
Data types
5-1
5 - 2 Program Pattern
Pattern
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Events
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5-10
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PID group selection
Selection of ouput limiter group
G.SOAK (Guarantee soak)
PV shift
Repeat
PV start
Cycle
Pattern link
Tag
5 - 3 Mode
Mode types
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Mode transitions
Mode transition operations
5-28
Mode transition restrictions
5 - 4 Input Process Functions
This section uses diagrams to describe input processes.
No.9
No.8
No.7
Model with carbon potential (CP) compensation
5-30
O2sensor check (model with CP compensation)
5 - 5 Output Processing Functions
5-32
Control output CH1
Control output CH1 is processed as shown below. Current output (with setup data C21 set to 1)
5-33
Voltage, Open collector output (with setup data C21 set between 2 to 5)
5-34
Control output CH2
Control output CH2 is processed as shown below. 5G output (with setup data C22 set to 1)
5-35
Voltage, Open collector output (with setup data C22 set between 2 to 5)
Auxiliary output
Chapter 6. OPERATION
6 - 1 Power Supply On
6-1
C43
*: The measurement of a power outage may vary by about 10 seconds.
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Program run mode displays
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Constant value control mode
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6 - 3 Selecting Programs
Selecting program numbers
6 - 4 External Switch Operation
External switch input
Selecting programs
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Read timing
6 - 5 Manual Operation and Auto-Tuning
Auto-tuning (AT) Set values can automatically be written when using auto-tuning (AT) in the RUN,
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Chapter 7. PARAMETER SETUP
7 - 1 Parameter Setup
Selecting parameter settings groups
Progression of individual items in parameter settings
Modifying individual items and exiting the setting mode
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7 - 2 Parameter Setting List
7-5
Variable parameter setting
7-6
7-7
7-8
Detailed information on variable parameters
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7-12
Event configuration data settings
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7-18
PID parameter (CH1) setting
7-19
7-20
7-21
PID parameter (CH2) setting
7-22
7-23
7-24
Setup data setting
7-25
7-26
7-27
7-28
7-29
7-30
Detailed descriptions of setup data settings
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(3) Equivalent circuit showing connection of n SSRs
7-34
Handing Precautions
7-36
Constant value control data (CH1) setting
Constant value control data (CH2) setting
Chapter 8. PROGRAM SETUP
8 - 1 Program Setup
NOTE
Selecting number of program to operate
Selecting channel of program to operate
Starting programming
State transition
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Programming map As shown below, a programming map consists of columns of segment numbers
Display items Items displayed are shown in the figure below.
Setting pattern items
NOTE
Setting event items
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NOTE
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Setting PID groups and output limiter group number items
NOTE
Setting G.SOAK (Guarantee soak) items
NOTE
Setting PV shift items
NOTE
NOTE
Setting PV start items
NOTE
NOTE
Setting pattern link items
NOTE
NOTE
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Inserting and deleting segments
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8 - 2 Copying Programs
Program copy procedures
8 - 3 General Reset
General reset procedures
Chapter 9.
MEMORY CARD OPERATIONS
9 - 1 Memory Card Type and Functions
9 - 2 Save Procedures
Save menu When the SAVE key is pressed in the normal display mode, the save menu panel
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9 - 3 Load Procedures
Load menu When the LOAD key is pressed in the normal display mode, the load menu panel
Card battery alarm panel
Procedures for loading individual programs
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9 - 4 Autoload
Key operated autoload procedure
Auto load using external switch inputs
9 - 5 Error Message List
Chapter 10. TROUBLESHOOTING
10 - 1
Self-Diagnostic Functions and Alarm Code Displays
Power ON self-diagnostic routines
Self-diagnostic routines performed each sampling cycle
Alarm code display The DCP552 is designed to alternate display of the following alarm codes and
Alarm classificationPV range alarm group : AL01 to AL04
10 - 2 Key Input Related Problems
Normal display mode problems
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Parameter setting related problems
Program setting related problems
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10 - 3 When the BAT LED Flashes
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11-8
Chapter 11. SPECIFICATIONS
11 - 2 External Dimensions
DCP552
Soft dust-proof cover set (optional) Model No. : 81446141-001 (silicon rubber, transparent)
Chapter 12. CALIBRATION
Precautions before calibration
Equipment needed (1) Standard input source with 0.02% accuracy (having more than 5 effective
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12-3
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12 - 2 Calibration Procedures
Enter calibration mode
0.0.0.0. A.d.J.S.
00 00
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NOTE
PV calibration Scroll , , , ,keys to show (1011) on upper display, then press ENTER key.
00 0 0 0 0 0 0 0 1
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Cold junction sensor calibration
Current output calibration
Carbon potential code calibration
0.0.0.0. 0.0.0.1.
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DCP551/552 Program Work Sheet Program No. Preparation date: Equipment name: Product name :
[Pattern graph] SP (Unit : )
Time (Unit: hr-min, min-sec, 0.1sec) Segment item
1
Variable parameter setting
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Event configuration data setting
6
Event type
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PID parameter (CH1) setting
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PID parameter (CH2) setting
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Setup data setting
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Fixed command control data (CH1) setting
Fixed command control data (CH2) setting
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Index
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Revision History
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