Honeywell DCP552 Mark II

12 - 1

Quick Reference Table for Calibration Items

12-2

DCP550 mark II controllers are numbered using the following format. Format items may require different

calibration procedures, as shown in Table 12-1.

Table 12-1. Calibration Items for Each Model

✽✽✽✽✽✽

Chapter 12. CALIBRATION

Contents

Main Page Unpacking Configuration of This Users Manual Contents Chapter 2. NAMES AND FUNCTIONS OF PARTS Chapter 3. INSTALLATION AND MOUNTING Chapter 4. WIRING Chapter 5. FUNCTIONS Chapter 6. OPERATION Chapter 7. PARAMETER SETUP Chapter 8. PROGRAM SETUP Chapter 9. MEMORY CARD OPERATIONS Chapter 10. TROUBLESHOOTING Chapter 11. SPECIFICATIONS Chapter 12. CALIBRATION Program Work Sheet Parameter Work Sheet SAFETY REQUIREMENTS Index Conventions Used in This Manual NOTE Chapter 1. PRODUCT OUTLINE 1 - 1 Features 1 - 2 Basic Function Block Diagram 1-2 1 - 3 Data Configuration Overview 1-3 1 - 4 System Configuration CPL communications network-based configuration 1 - 5 Model Number : DCP552E2 Model number 1-5 Chapter 2. NAMES AND FUNCTIONS OF PARTS 2 - 1 Structure The DCP552 consists of a main unit, console, case, and terminal base. 2-1 2 - 2 Console Basic display statusBasic display status shows the running condition of the DCP552 on the console. Display Page Key pad 2-4 Page Key chord functions Loader jack This jack allows the connection of a loader. 2 - 3 Input Type and Range Number 2-8 Input Resistance temperature detector (RTD) Thermocouple 2-9 DC current, DC voltage Chapter 3. INSTALLATION AND MOUNTING 3- 1 Before Installation Sources of electrical interference and countermeasures Dust proof cover Use the soft dust proof cover when the DCP552 is used in locations where there is 3 - 2 Installation Panel cutout dimension Installation procedures Chapter 4. WIRING 4 - 1 Precautions on Wiring Page 4 - 2 Recommended Cables 4 - 3 Making Terminal Connections 4 - 4 Terminal Array Chapter 4. WIRING Wires are connected to the terminal base according to the layout shown below. 4-5 4 - 5 Power Supply and Grounding Power supply Grounding Page Page 4 - 7 Control Output Connection Page 4 - 9 Event Output (Open Collector Output) Connection 11 22 23 27 28 31 32 24 10 67817 18 19 20 9 4 - 10 External Switch Input Connection 1 2 3413 14 15 16 12 25 26 29 30 33 34 37 38 41 4 - 11 Communication Connection 4-14 5-wire system RS-485 connection diagram 4-15 3-wire system RS-485 connection diagram * RS-232C connection 61 63 64 Page 4 - 12 Isolation Between Input and Output Chapter 5. FUNCTIONS 5 - 1 Data Data types 5-1 5 - 2 Program Pattern Pattern Page Page Events Page Page Page Page 5-10 Page Page Page Page Page PID group selection Selection of ouput limiter group G.SOAK (Guarantee soak) PV shift Repeat PV start Cycle Pattern link Tag 5 - 3 Mode Mode types Page Mode transitions Mode transition operations 5-28 Mode transition restrictions 5 - 4 Input Process Functions This section uses diagrams to describe input processes. No.9 No.8 No.7 Model with carbon potential (CP) compensation 5-30 O2sensor check (model with CP compensation) 5 - 5 Output Processing Functions 5-32 Control output CH1 Control output CH1 is processed as shown below. Current output (with setup data C21 set to 1) 5-33 Voltage, Open collector output (with setup data C21 set between 2 to 5) 5-34 Control output CH2 Control output CH2 is processed as shown below. 5G output (with setup data C22 set to 1) 5-35 Voltage, Open collector output (with setup data C22 set between 2 to 5) Auxiliary output Chapter 6. OPERATION 6 - 1 Power Supply On 6-1 C43 *: The measurement of a power outage may vary by about 10 seconds. Page Program run mode displays Page Page Page Constant value control mode Page 6 - 3 Selecting Programs Selecting program numbers 6 - 4 External Switch Operation External switch input Selecting programs Page Read timing 6 - 5 Manual Operation and Auto-Tuning Auto-tuning (AT) Set values can automatically be written when using auto-tuning (AT) in the RUN, Page Chapter 7. PARAMETER SETUP 7 - 1 Parameter Setup Selecting parameter settings groups Progression of individual items in parameter settings Modifying individual items and exiting the setting mode Page 7 - 2 Parameter Setting List 7-5 Variable parameter setting 7-6 7-7 7-8 Detailed information on variable parameters Page Page 7-12 Event configuration data settings Page Page Page Page Page 7-18 PID parameter (CH1) setting 7-19 7-20 7-21 PID parameter (CH2) setting 7-22 7-23 7-24 Setup data setting 7-25 7-26 7-27 7-28 7-29 7-30 Detailed descriptions of setup data settings Page Page (3) Equivalent circuit showing connection of n SSRs 7-34 Handing Precautions 7-36 Constant value control data (CH1) setting Constant value control data (CH2) setting Chapter 8. PROGRAM SETUP 8 - 1 Program Setup NOTE Selecting number of program to operate Selecting channel of program to operate Starting programming State transition Page Programming map As shown below, a programming map consists of columns of segment numbers Display items Items displayed are shown in the figure below. Setting pattern items NOTE Setting event items Page Page NOTE Page Setting PID groups and output limiter group number items NOTE Setting G.SOAK (Guarantee soak) items NOTE Setting PV shift items NOTE NOTE Setting PV start items NOTE NOTE Setting pattern link items NOTE NOTE Page Inserting and deleting segments Page 8 - 2 Copying Programs Program copy procedures 8 - 3 General Reset General reset procedures Chapter 9. MEMORY CARD OPERATIONS 9 - 1 Memory Card Type and Functions 9 - 2 Save Procedures Save menu When the SAVE key is pressed in the normal display mode, the save menu panel Page Page Page 9 - 3 Load Procedures Load menu When the LOAD key is pressed in the normal display mode, the load menu panel Card battery alarm panel Procedures for loading individual programs Page Page 9 - 4 Autoload Key operated autoload procedure Auto load using external switch inputs 9 - 5 Error Message List Chapter 10. TROUBLESHOOTING 10 - 1 Self-Diagnostic Functions and Alarm Code Displays Power ON self-diagnostic routines Self-diagnostic routines performed each sampling cycle Alarm code display The DCP552 is designed to alternate display of the following alarm codes and Alarm classificationPV range alarm group : AL01 to AL04 10 - 2 Key Input Related Problems Normal display mode problems Page Page Parameter setting related problems Program setting related problems Page 10 - 3 When the BAT LED Flashes Page Page Page Page Page Page Page Page Page Page 11-8 Chapter 11. SPECIFICATIONS 11 - 2 External Dimensions DCP552 Soft dust-proof cover set (optional) Model No. : 81446141-001 (silicon rubber, transparent) Chapter 12. CALIBRATION Precautions before calibration Equipment needed (1) Standard input source with 0.02% accuracy (having more than 5 effective Page 12-3 Page Page Page 12 - 2 Calibration Procedures Enter calibration mode 0.0.0.0. A.d.J.S. 00 00 Page Page Page NOTE PV calibration Scroll , , , ,keys to show (1011) on upper display, then press ENTER key. 00 0 0 0 0 0 0 0 1 Page Page Cold junction sensor calibration Current output calibration Carbon potential code calibration 0.0.0.0. 0.0.0.1. Page Page DCP551/552 Program Work Sheet Program No. Preparation date: Equipment name: Product name : [Pattern graph] SP (Unit : ) Time (Unit: hr-min, min-sec, 0.1sec) Segment item 1 Variable parameter setting Page Page Page Event configuration data setting 6 Event type Page Page PID parameter (CH1) setting Page Page PID parameter (CH2) setting Page Page Setup data setting Page Page Page Fixed command control data (CH1) setting Fixed command control data (CH2) setting Page Page Page Page Page Page Page Page Page Page Page Page Index Page Revision History Page HONEYWELL SERVICE CENTERS NETHERLANDS POLAND REPUBLIC OF IRELAND RUSSIA HONEYWELL SERVICE CENTERS ARGENTINA AUSTRALIA BELGIUM CANADA