Honeywell UDC3200 instruction

UDC3200

Universal Digital Controller

Operator Manual

51-52-25-143 April 2008

Honeywell Process Solutions

Image 1

Honeywell manual UDC3200 Universal Digital Controller Operator Manual

Contents

UDC3200 Universal Digital Controller Operator Manual Contacts WARRANTY/REMEDYWorld Wide Web Telephone Symbol Definition Symbol Definitions Contents TROUBLESHOOTING/SERVICE Page Function of Displays and Keys Operator InterfaceFunction of Displays and Keys Keys and Functions CE Conformity Europe UDC3200 Universal Digital Controller Operator Manual Page Model Number Interpretation Pre-installation Information Alarm Relays Control and Alarm Relay Contact InformationAlarm Relay Contact Information Control Relays Mounting Overall DimensionsPhysical Considerations Step Action Mounting Method Wiring Permissible Wiring Bundling Wiring DiagramsBundle No Wire Functions Universal Output Functionality and Restrictions INU Callout Wiring the ControllerDetails AC/DC Earth Ground HotLine Neutral Voltage L2/N RTD Input #1 Input 2 Connections Input #2 Time Duplex Time Simplex Supply Power L2/N PowerPower Load Relay Load Relay Load 10 Open Collector Output L2/N Relay Load Time Duplex with a Dual Relay Board UDC3200 Universal Digital Controller Operator Manual 04/08 15 RS-422/485 Communications Option Connections Digital Inputs 17 Auxiliary Output and Digital Inputs Option Connections 12 + 26 + Configuration Prompt Hierarchy Configuration Procedure Configuration ProcedureConfiguration Procedure Introduction Tuning Set Up Group RSET2MIN Configuration is Complete02 to RSET2RPM CYC SEC CYC SX3 CYC2 SEC CYC2 SX3 Security Lockout Disable Enable Auto MAN Disable Enable RUN HoldSP SEL SP Ramp Set Up Group EU/HR DN KeyresetSP Prog Strt SEG END SEG SEG3RATE SEG2TIMESEG4 SP SEG4TIME SEG5RATE SEG6 SP SEG6TIME Fuzzy Disable Enable Accutune Tune Accutune Set Up GroupAT Error ALG ON-OFF Algorithm Set Up Group ALG PD+MR Timer Period Start KEY Alarm LOW Disp TI REM Time000 to INP ALG1 Input High Select with Ratio and BIAS-This selection Summer with Ratio and BIAS-The following formulaInput LOW Select with Ratio and BIAS- This selection Multiplier Divider with Square Root -The following Math K FCCCalc HI Calc LO ALG1 INC ALG1 INBPCT CO ALG1 Bias OUT ALG Output Set Up GroupOUT RNG RLY Type Rlystate CUR OUT Motor TILOW VAL High VAL IN1 Type Input 1 Set Up Group IN1 LOW XmitterRatio Bias IN1 EMISSIV1 Burnout None01 to IN2 Type Input 2 Set Up GroupXMITTER2 IN2 LOW IN2 HighBias IN2 Burnout Burnout Protection Sensor Break EMISSIV2 PV Source Input ALG1 PID Sets Control Set Up GroupInput Input Algorithm PID Sets 2PV SW RSP SRC None Input ALG1 Autobias PWR ModeSP Track PWR OUT OUT Rate ActionPCT/M UP PCT/M DN Deadband Failsafe ModeFailmode MAN OUT Minutes RPM AUX OUT Options GroupAuxiliary Output Selection No Auxiliary Output No Digital Input Selections DIG INP1Was not previously started via To RUN DIG INP2 DIG 1COMBDIG2COMB Digital Input 2 Selections Digital Input 2 Combinations Communications Group Units Shed SPCSP Rato CSP Bias Alarms Set Up Group LOW Alarm High AlarmA1S1 EV Beginning of Segment A2S1TYPE A1S2 EVA2S1 EV A2S2TYPE Diagnost ALARM12 Display Set Up Group Page Operator Interface Entering a Security Code Key error Procedure to Enter a Security CodeIndividual key lockout Annunciators Monitoring Your Controller 4.4.1 AnnunciatorsALM 1 OUT 1 DI 1 Or MAN None, F or C Lower Display Key Parameter Prompts Viewing the operating parameters Diagnostic Messages Diagnostic MessagesDescription Functional Overview Block Diagram of the UDC3200 Controller Tuning indicators Configuration checkAccutune Tune for Simplex Outputs Procedure for Starting TuneOperation Step Operation Press Result Tune for Duplex Heat/Cool Configuration Check for Duplex Using Automatic Tune at start-up for Duplex Heat/Cool Using Manual Tune at start-up for Duplex Heat/Cool Using Blended Tune at start-up for Duplex Heat/Cool Step Operation Press Result 10 Procedure for Accessing Accutune Error Codes Error Codes11 Accutune Error Codes Aborting Accutune Fuzzy Overshoot Suppression ConfigurationHow it works Background Tests Background TestsEE Fail INP1 RNG Segerr RV LimitCAL MTR Curfail Other symptoms Controller Failure Symptoms Sales and Service Page Http//hpsweb.honeywell.com