Operation

The Accutune III algorithm provides user-friendly, on-demand tuning in this controller. No knowledge of the process is required at start-up. The operator simply initiates the tuning while in the automatic mode.

Once Accutune III has been enabled in the TUNE setup group, either “SLOW” or “FAST” tuning may be used. Which one is used is selected via the lower display during normal operation.

For the SLOW selection, the controller calculates conservative tuning constants with the objective of minimizing overshoot. If the controller determines that the process has appreciable dead time, it will automatically default to use Dahlin Tuning, which produces very conservative tuning constants. The SLOW selection may be useful for TPSC and Position Proportional applications, as it reduces “hunt” problems for the motor. This selection is also recommended for applications that have significant deadtimes.

For the FAST selection, the controller calculates aggressive tuning constants with the objective of producing quarter damped response. Depending upon the process, this selection will usually result in some overshoot. For this reason, it may be desireable to enable the FUZZY tune selection. See Section 4.6. When Fuzzy tune is enabled, it will work to suppress or eliminate any overshoot that may occur as a result of the calculated tuning parameters as the PV approaches the setpoint. This selection is best suited for processes with a single lag or for those that do not have any appreciable deadtime. FUZZY tuning does not work well for processes that have appreciable deadtime.

The Accutune III tuning process will cycle the controller’s output two full cycles between the low and high output limits while allowing only a very small Process Variable change above and below the SP during each cycle. A “T” shows in the upper display until tuning is completed.

At the end of the tuning process, the controller immediately calculates the tuning constants and enters them into the Tuning group, and begins PID control with the correct tuning parameters. This works with any process, including integrating type processes, and allows retuning at a fixed setpoint.

4.5.1 Tune for Simplex Outputs

After “TUNE” has been enabled, you can start Accutune as shown in Table 4-5.

Table 4-5 Procedure for Starting “TUNE”

 

Step

Operation

 

Press

Result

 

 

 

1

Configure LSP1

 

 

 

Until SP (Local Setpoint 1) shows

 

 

 

Lower

 

 

 

 

 

 

 

Display

 

in the lower display.

 

 

 

 

 

 

 

 

 

 

2

 

 

or

 

Until LSP1 is to the desired value.

 

 

3

Switch to

 

 

 

Until the “A” indicator is lighted (on

 

Man

 

 

 

“Automatic” Mode

 

Auto

 

controllers with Manual option).

 

 

 

 

 

 

 

 

 

 

4

Show Tuning

 

 

 

Until “TUNE OFF” is shown on

 

 

 

Lower

 

 

 

 

 

Prompt

 

Display

 

lower display.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

72

 

UDC3200 Universal Digital Controller Operator Manual

04/08

Page 78
Image 78
Honeywell UDC3200 manual Tune for Simplex Outputs, Procedure for Starting Tune, Step Operation Press Result