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Dimension
Preload Test Configuration
Assembly Drawing
Test Procedure Examples
Structural Reliability Testing
Safety
Fan Power Supply
Heatsink Solutions
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Quad-Core
Intel® Xeon® Processor 5400 Series TMDG
99
Page 98
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Contents
Thermal/Mechanical Design Guidelines
Quad-Core Intel Xeon Processor 5400 Series
Quad-Core Intel Xeon Processor 5400 Series Tmdg
Contents
Figures
Preload Test Configuration
Tables
Initial release of the document
Reference Revision Description Date Number
Quad-Core Intel Xeon Processor 5400 Series Tmdg
Objective
Scope
References
Definition of Terms
Terms and Descriptions Sheet 1
Term Description
TDP
Terms and Descriptions Sheet 2
Introduction
Parameter Minimum Maximum Unit
Mechanical Requirements
Processor Mechanical Parameters
Processor Mechanical Parameters Table
Quad-Core Intel Xeon Processor 5400 Series Package
Thermal/Mechanical Reference Design
Thermal/Mechanical Reference Design
Thermal/Mechanical Reference Design
Quad-Core Intel Xeon Processor 5400 Series Considerations
Thermal Control Circuit and TDP
Processor Thermal Parameters and Features
Digital Thermal Sensor
Platform Environmental Control Interface Peci
Multiple Core Special Considerations
Multiple Digital Thermal Sensor Operation
Processor Input Processor Output
Thermal Monitor for Multiple Core Products
PROCHOT#, THERMTRIP#, and FORCEPR#
Heatpipe Orientation for Multiple Core Processors
Feature Dimension
Processor Core Geometric Center Dimensions
Equation 2-1.y = ax + b
Thermal Profile
Equation 2-2.TCONTROL= -TOFFSET
Tcontrol Definition
Tcontrol and Thermal Profile Interaction
Thermal Profile B
Performance Targets
Thermal/Mechanical Reference Design
Thermal/Mechanical Reference Design
Parameter Maximum Unit
2U+ CEK, Thermal Profile a
1U CEK, Thermal Profile B
Fan Fail Guidelines
Sea-Level
1U Alternative Heatsink
Fan Speed Control
Characterizing Cooling Solution Performance Requirements
Condition FSC Scheme
Processor Thermal Characterization Parameter Relationships
Fan Speed Control, Tcontrol and DTS Relationship
Equation 2-3.ΨCA= Tcase TLA / TDP
Equation 2-4.ΨCA= ΨCS + ΨSA
Example
Equation 2-6.ΨSA= ΨCA − ΨCS = 0.27 − 0.05 = 0.22 C/W
Chassis Thermal Design Considerations
Chassis Thermal Design Capabilities and Improvements
Equation 2-5.ΨCA= Tcase TLA / TDP = 68 45 / 85 = 0.27 C/W
Heatsink Solutions
Thermal/Mechanical Reference Design Considerations
Heatsink Design Considerations
Summary
Thermal Interface Material
Geometric Envelope
Assembly Drawing
Structural Considerations of CEK
17 U+ CEK Heatsink Thermal Performance
Thermal Solution Performance Characteristics
Equation 2-8.y = 0.187*X +
Thermal Profile Adherence
Equation 2-9.y = 0.246*X +
=0.187* X +40
Equation 2-10.y = 0.246*X +
1UCEKReference Solution
Heatsink with Captive Screws and Standoffs
Components Overview
22. Isometric View of the 2U+ CEK Heatsink
Processor Minimum Maximum Units
CEK Heatsink Thermal Mechanical Characteristics
Recommended Thermal Grease Dispense Weight
Thermal Interface Material TIM
24. CEK Spring Isometric View
CEK Spring
Thermal/Mechanical Reference Design
Fan Power Supply
Fan Specifications Boxed 4-wire PWM/DTS Heatsink Solution
Description Min Typ Max Unit Steady Startup
Systems Considerations Associated with the Active CEK
Boxed Processor Contents
Thermal/Mechanical Reference Design
Figure A-1. Isometric View of the 1U Alternative Heatsink
Component Overview
Thermal Solution Performance Characterics
Thermal Profile Adherence
Equation A-1. y = 0.331*x +
= Processor power value W
1U Alternative Heatsink Thermal/Mechanical Design
Drawing Description
Table B-1. Mechanical Drawing List
Figure B-1 2U CEK Heatsink Sheet 1
Figure B-2 2U CEK Heatsink Sheet 2
Figure B-3 U CEK Heatsink Sheet 3
Figure B-4 2U CEK Heatsink Sheet 4
Figure B-5. CEK Spring Sheet 1
Figure B-6. CEK Spring Sheet 2
Figure B-7. CEK Spring Sheet 3
Mechanical Drawings
Mechanical Drawings
Mechanical Drawings
Mechanical Drawings
Mechanical Drawings
Mechanical Drawings
Figure B-14 U CEK Heatsink Sheet 1
Figure B-15 U CEK Heatsink Sheet 2
Figure B-16 U CEK Heatsink Sheet 3
Figure B-17 U CEK Heatsink Sheet 4
Figure B-18. Active CEK Thermal Solution Volumetric Sheet 1
Figure B-19. Active CEK Thermal Solution Volumetric Sheet 2
Figure B-20. Active CEK Thermal Solution Volumetric Sheet 3
Figure B-21 U Alternative Heatsink 1
Figure B-22 U Alternative Heatsink 2
Figure B-23 U Alternative Heatsink 3
Figure B-24 U Alternative Heatsink 4
Mechanical Drawings
Overview
Test Preparation
Heatsink Preparation
Alternate Heatsink Sample Preparation
Figure C-3. Preload Test Configuration
Table C-1. Typical Test Equipment
Test Procedure Examples
Time-Zero, Room Temperature Preload Measurement
Typical Test Equipment
Preload Degradation under Bake Conditions
Heatsink Clip Load Methodology
Safety Requirements
Safety Requirements
Reference Heatsink Thermal Verification
Environmental Reliability Testing
Structural Reliability Testing
Intel Verification Criteria for the Reference Designs
2.2 Recommended Test Sequence
Post-Test Pass Criteria
Table E-1 Use Conditions Environment
Material and Recycling Requirements
Recommended BIOS/Processor/Memory Test Procedures
Quality and Reliability Requirements
Supplier Information
Intel Enabled Suppliers
For 1U
Additional Suppliers
2U Heatsink Alternative CEK Copper Fin
Alternative CEK Copper Fin
Enabled Suppliers Information
100 Quad-Core Intel Xeon Processor 5400 Series Tmdg
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