SECTION 3—SAFETY INSPECTION/TROUBLESHOOTING

SYMPTOM

PROBABLE CAUSE

SOLUTIONS

 

 

 

 

Damaged connector or worn

Ohm out motors. Check brushes and replace

 

brushes.

brushes if necessary. Replace motor/gearbox if

 

Bad motor or gear box.

high reading is present. Normal reading is 0-5

 

 

Ohms. Refer to Motor Testing on page 31,

Motor chatters or

 

Replacing Motor Brushes on page 116 or

runs erratically, or

 

Removing/Installing the Motor on page 112.

only one motor

 

 

Motor release lever is disengaged.

Engage motor release levers. Refer to

turns.

 

Engaging/Disengaging Motor Release Lever on

 

 

 

 

page 114.

 

 

 

 

Controller malfunction.

Check for error codes with programmer. Refer to

 

 

electronics manual.

 

 

 

Wheelchair veers

Uneven tire pressure.

Inflate tires.

to the left or right

Motors out of balance.

Replace tires if worn.

when driving on

 

Use programmer to balance motors.

level surface.

 

 

 

 

 

 

Bad seal around drive shaft.

If seal is bad, replace motor/gearbox. Remove

 

 

motor brushes and inspect for grease

 

 

contamination. Replace motor/gearbox if

Gearbox is leaking

Loose hardware.

contamination is found. Refer to Replacing Motor

Fluid.

 

Brushes on page 116 or Removing/Installing the

 

 

Motor on page 112.

 

 

If loose hardware is found retighten hardware.

 

 

 

 

Bad bearing in motor or gearbox.

Replace motor/gearbox. Refer to

Excessive clicking

 

Removing/Installing the Motor on page 112.

coming from

 

 

Loose wheel hardware.

Tighten hardware, (use removable Loctite™on

motor/gearbox.

 

 

hardware). Follow torque settings in this manual.

 

 

 

Rough driving.

Gearbox shaft movement or bent

Replace motor/gearbox. Refer to

 

shaft.

Removing/Installing the Motor on page 112.

 

 

 

 

Poor connection or worn brushes.

Check DCL connectors. Check brushes and

Motor Stutters.

 

replace if necessary. Refer to Replacing Motor

 

 

Brushes on page 116.

 

 

 

Motor Fails to start

Battery voltage is too low.

Check batteries and recharge if necessary. Refer

Bad Connection.

to Charging Batteries on page 104.

after initial

Brake Disengaged.

Check connector.

installation.

 

Engage brake.

 

 

 

 

 

Pronto® Series

26

Part No. 1125075

Page 26
Image 26
Invacare M61, M50, M51 service manual Contamination is found. Refer to Replacing Motor